Volkswagen Golf Service & Repair Manual: Removing and installing swivel joint
Special tools and workshop equipment required |
Ball joint puller -3287 A- |
Angle wrench -V.A.G 1756- |
Ring spanner insert -V.A.G 1332/10- |
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Loosen drive shaft bolt at wheel hub
→ Chapter. |
Caution
Wheel bearings must not be subjected to load after
bolt securing drive shaft to wheel hub has been
loosened. |
If wheel bearings are loaded with weight of vehicle,
bearing will be damaged. This reduces the service life
of the wheel bearing. |
It is not permissible to loosen drive shaft bolt
more than 90° if vehicle is standing on its wheels. |
Do not attempt to move the vehicle without the drive
shafts fitted as this would damage the wheel bearing. If
a vehicle nevertheless has to be moved, comply with the
following: |
Install an outer joint instead of the drive shaft. |
Tighten outer joint to 120 Nm. |
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Vehicles with vehicle level sender |
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Pull bracket -2- for front left
vehicle level sender -G78- and/or for front right vehicle level
sender -G289- out of suspension link -3-,
as applicable |
Continuation for all vehicles |
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Pull drive shaft slightly out of wheel hub. |
If drive shaft cannot be pulled out of the wheel bearing by
hand, use press tool -T10520-. |
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Before using press tool -T10520- ensure that thrust piece
-1- is inserted. |
Using press tool -T10520-: |
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To be able to press out drive shaft
-3-, secure press tool -T10520--1-
to wheel hub using 3 wheel bolts -2-. |
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It is essential to follow specified sequence. |
I - |
Tighten knurled nut -1-
hand-tight. |
II - |
Turn only bolt -2- using a
spanner in order to press out drive shaft with press tool
-T10520-. |
Note
At the end of the procedure or for pressing out drive shaft
further the spindle must be moved to its original position in
order to deploy the hydraulic force! |
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Pull swivel joint out of suspension link. |
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Bend suspension link downwards as far as necessary. |
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Loosen nut from suspension link -2-
but do not remove completely. |
Caution
Leave nut screwed on a few turns to protect thread
on pin. |
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Press swivel joint off wheel bearing housing using ball
joint puller -3287 A--1-. |
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Unscrew nut, and remove swivel joint
-2-. |
Install in reverse order of removal, observing the
following: |
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Fit swivel joint in wheel bearing housing. |
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Fit drive shaft in wheel hub. |
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Screw on new self-locking nut and counterhold with Torx key
-T40-. |
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Checking axial play
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Firmly pull suspension link down in
-direction of arrow- and press up again.
...
Special tools and workshop equipment required
Assembly tool -T10219-
Thrust plate -VW 402-
Press tool -VW 411-
...
Other materials:
Programming sliding sunroof adjustment control unit -J245-
Note
If a glass panel, motor or tilt mechanism have been renewed,
adaption needs to be performed.
The anti-trap function is switched off during adaptation.
Establishing reference points of slidin ...
Changing bulbs in the halogen headlights
Fig. 234 In the engine compartment: covers
on the left front headlight ① dipped beam, ② main beam, side lights and daytime
running lights, ③ turn signal
First read and observe the introductory information
and safety warningsThe front headlight does not need to be removed when changing ...
Important repair notes on air conditioning
Air conditioning systems designed for refrigerant R12 must
not be charged with refrigerant R134a until specific conversion
measures have been performed
→ Chapter.
The refrigerant oils specifically developed for R134a
...
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