Volkswagen Golf Service & Repair Manual: Removing and installing upper part of sump

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Engine lubrication / Sump, oil pump / Removing and installing upper part of sump

Special tools and workshop equipment required

Allen key, long reach -T10058-

Hand drill with plastic brush

Eye protection

Sealant → Electronic Parts Catalogue

Removing and installing upper part of sump

Removing

–	Remove air conditioner compressor from bracket → Heating, air conditioning; Rep. gr.87.

–	Remove sump (bottom section) → Chapter.

–	Remove oil pump → Chapter.

Removing and installing upper part of sump

–	Unscrew securing bolts -arrows- for gearbox to upper section of sump -1-.

Removing and installing upper part of sump

–	Loosen and unscrew bolts in the sequence -19 … 1-.

–	Carefully detach upper part of sump from adhesive bond.

–	Remove baffle plate.

Installing

Note

Renew bolts that are tightened with specified tightening angle.

Renew gaskets, oil seals and self-locking nuts.

Danger of soiling lubrication system.

Cover open parts of engine.

–	Remove sealant residues from cylinder block with a flat scraper.

Risk of eye injury caused by sealant residue.Wear eye protection.

Removing and installing upper part of sump

–	Remove sealant residue from upper part of sump, e.g. with rotating plastic brush.

–	Check oil galleries in upper part of sump and cylinder block for soiling.

–	Remove any oil and grease from sealing surfaces.

Note

Removing and installing upper part of sump

Observe expiry date of sealing compound.

–	Cut off nozzle on tube at front marking (diameter of nozzle approx. 2 mm).

Danger of blocking lubrication system with excess sealant.

Removing and installing upper part of sumpA17-0081

Do not apply sealant bead thicker than specified.

–	Apply bead of sealant -arrow- onto clean sealing surfaces of upper part of oil sump as shown in illustration.

Thickness of sealant bead: 2…3 mm.

Note

Upper part of oil sump must be installed within 5 minutes after sealant has been applied.

Removing and installing upper part of sump

–	Check that dowel pin -2- is securely seated in cylinder block.

–	Attach baffle plate -1- to cylinder block.

–	Position upper part of oil sump and tighten bolts → Fig..

Further installation steps are carried out in the reverse order; note the following:

–	Install oil pump → Chapter

–	Install air conditioner compressor → Heating, air conditioning; Rep. gr.87.

–	Replenish engine oil and check oil level → Booklet.

Specified torques

→ Chapter „Assembly overview - sump and oil pump“

Securing gearbox to engine → Rep. gr.34

Removing and installing upper part of sump

Engine oil

Engine oil capacity

With oil filter, 4.0 l

Oil capacities, oil specifications, viscosity grades → Maintenance tables.

Removing and installing oil pump

Removing – Remove sump (bottom section) → Chapter. – ...

Engine oil cooler

...

Other materials:

Identification
Engine number, engine data Engine code CJZA CJZB CYVA CYVB CHPA CMBA Emission standards EU 5 plus EU 5 plus EU 6 EU 6 EU 5, ULEV 2 EU 5 Capacity l 1.2 1.2 1.2 1.2 1.4 1.4 Output ...

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