Volkswagen Golf Service & Repair Manual: Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with
four-wheel drive
1 - |
Fuel pump control unit -J538- |
Check with → Vehicle
diagnostic tester |
Removing and installing
→ Chapter |
For fuel pump control unit -J538-. |
Make sure it is engaged properly; pull to check that plug-in
connector is correctly engaged |
For fuel system pressurisation pump -G6-. |
Make sure it is engaged properly; pull to check that plug-in
connector is correctly engaged |
For fuel gauge sender -G- and fuel gauge sender 2 -G169- |
Make sure it is engaged properly; pull to check that plug-in
connector is correctly engaged |
Loosen and tighten with wrench -T10202-. |
Removing and installing
→ Chapter |
8 - |
Fuel gauge sender 2 -G169- |
Carry out electrical test → Vehicle
diagnostic tester |
Removing and installing
→ Chapter |
9 - |
Mounting with suction-jet pump |
No replacement part available |
10 - |
Fuel gauge sender -G- |
Carry out electrical test → Vehicle
diagnostic tester |
With fuel system pressurisation pump -G6-. |
With integrated fuel filter |
The fuel filter cannot be renewed individually |
Carry out electrical test on fuel pump with → Vehicle
diagnostic tester |
After installing, fill vehicle with at least 5 litres of fuel. |
Removing and installing
→ Chapter |
Remove and tighten with wrench -T10202-. |
To disconnect from flange, press release tab on connection piece |
Connect so it engages audibly |
Press in again and then pull to check that plug-in connector is
correctly engaged |
Installation position of fuel delivery unit |
The arrow -3- on the fuel tank
must line up with the mark -2- on
the sealing flange -1-. |
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1 -
Fuel delivery unit
With fuel system pressurisation pump -G6-.
With integrated fuel filter; cannot be renewed individually.
...
1 -
Fuel delivery unit
With fuel system pressurisation pump -G6-.
With integrated fuel filter; fuel filter cannot be renewed
separately ...
Other materials:
Checking holding pressure
Special tools and workshop equipment required
Pressure tester -VAS 6550-
Removal wedge -3409-
Connector cable -VAS 6550/3-3-
Connector cable -VAS 6550/3-4-
Vehicle diagnostic tester
...
Automatic gearbox: selecting a gear
Fig. 136 Left-hand drive vehicles: selector
lever for automatic gearbox with lock button (arrow)
Fig. 137 Right-hand drive vehicles: selector
lever for automatic gearbox with lock button (arrow)
First read and observe the introductory information
and safety warnings The selector lever is ...
Assembly overview - three-point seat belt, 2-door model, with belt tensioner
1 -
Belt inertia reel
Removing and installing
→ Chapter
2 -
Electrical wiring harness
3 -
Bolt
If removed due to an accident with seat belt fastened, renew bolt.
40 Nm
4&nbs ...
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