Volkswagen Golf Service & Repair Manual: Removing and installing brake caliper PC57
| Special tools and workshop equipment
required |
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| Piston resetting appliance -T10145- |
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Press piston out of brake caliper using compressed air. |
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| Place a piece of wood in the recess to prevent damage to the
piston. |
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Remove seal using wedge 3409. |
| When removing ensure that the surface of the cylinder is not
damaged. |
| Install in reverse order of removal, observing the
following: |
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The surfaces of the piston and seal must be cleaned only
with methylated spirits and then dried. |
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Apply a thin coat of assembly paste G 052 150 A2 to piston
and seal before inserting. |
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Insert seal in brake caliper. |
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Place protective cap with outer sealing lip on piston. |
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Insert inner sealing lip into groove in cylinder using wedge
3409. |
| When doing this, hold piston in front of brake caliper. |
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Press piston into brake caliper using piston resetting
appliance. |
| The outer sealing lip on the protective cap will then slip
into the piston groove. |
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When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of lithium grease -G 0 ...
Other materials:
Service and disposal of belt tensioners
First read and observe the introductory information
and safety warnings Seat belts may become damaged during any work on the
belt tensioners or while removing or refitting any vehicle parts in conjunction
with any other repair work. This damage will not always be noticeable. The consequence ...
Refrigerant circuit with expansion valve
A- low-pressure side of the refrigerant circuit.
B- high-pressure side of the refrigerant circuit.
Component
Overall
state of the refrigerant
Pressure (in bar)
Temperature
in deg ...
2-pack HS top coat
Designation:
2-pack HS uni (solid-colour top) coat -L2K 073 ... ..-
2-pack HS mixture paint -L2K 074 ... ..-
Issued 04.2013
Product description
The 2-p ...
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Assembly overview - brake caliper (PC57 brakes)