Volkswagen Golf Service & Repair Manual: Removing and installing brake caliper PC57
| Special tools and workshop equipment
required |
|
|
|
| Piston resetting appliance -T10145- |
| – |
Press piston out of brake caliper using compressed air. |
|
|
|
| Place a piece of wood in the recess to prevent damage to the
piston. |
|
|
|
| – |
Remove seal using wedge 3409. |
| When removing ensure that the surface of the cylinder is not
damaged. |
| Install in reverse order of removal, observing the
following: |
| – |
The surfaces of the piston and seal must be cleaned only
with methylated spirits and then dried. |
| – |
Apply a thin coat of assembly paste G 052 150 A2 to piston
and seal before inserting. |
| – |
Insert seal in brake caliper. |
|
|
|
| – |
Place protective cap with outer sealing lip on piston. |
|
|
|
| – |
Insert inner sealing lip into groove in cylinder using wedge
3409. |
| When doing this, hold piston in front of brake caliper. |
|
|
|
| – |
Press piston into brake caliper using piston resetting
appliance. |
| The outer sealing lip on the protective cap will then slip
into the piston groove. |
|
|
|
When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of lithium grease -G 0 ...
Other materials:
Renewing trim elements, bonded trim elements
Special tools and workshop equipment
required
Cartridge gun -V.A.G 1628-
Removal wedge -3409-
...
Assembly overview - front backrest
Front backrest, standard seat, seat of type "ergo Aktiv"
Note
The illustration shows the driver seat backrest. The front
passenger seat backrest is similar (mirror image of driver seat
backrest).
The illustration shows the fro ...
Assembly overview - luggage compartment side trim, estate
Note
The illustration shows the luggage compartment side trim on the
left side. The right-hand side is similar (mirror image of left-hand
side).
1 -
Luggage compartment side trim
Removing and installing
→ Chapter
...
© 2016-2025 Copyright www.vwgolf.org
Assembly overview - brake caliper (PC57 brakes)