Volkswagen Golf Service & Repair Manual: Assembly overview - brake caliper (PC57 brakes)
| When carrying out repairs, install all parts supplied in repair kit. |
| Use only methylated spirits for cleaning the brake. |
| Apply thin coat of lithium grease -G 052 150 A2- to brake cylinder, piston and seal. |
| 1 - | Dust cap |
| Fit onto bleeder valve. |
| 2 - | Bleeder valve |
| Before screwing in, grease thread with thin coat of lithium grease -G 052 150 A2- |
| 10 Nm |
| 3 - | Hexagon bolt |
| Renew after each removal. |
| 35 Nm |
| 4 - | Guide pin |
| 5 - | Protective cap |
| Insert into brake carrier and guide pin groove; grease groove beforehand, use repair kit grease pack. |
| 6 - | Brake carrier |
| Supplied as preassembled replacement part with greased guide pins and protective caps. |
| If protective caps or guide pins are damaged, install repair kit. Use lubricant sachet supplied to lubricate guide pins. |
| 7 - | Protective cap |
| Removing and installing → Chapter |
| When inserting piston, take care not to damage protective cap |
| 8 - | Piston |
| Removing and installing → Chapter |
| Apply thin coat of assembly paste G 052 150 A2 to piston before installing. |
| 9 - | Sealing ring |
| Removing and installing → Chapter |
| 10 - | Brake caliper |
Assembly overview - brake caliper FS III
When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of lithium grease -G 0 ...
Removing and installing brake caliper PC57
Special tools and workshop equipment
required
Removal wedge -3409-
...
Other materials:
Removing and installing footwell vent temperature sender -G192
Special tools and workshop equipment
required
Removal wedge -3409-
Vehicle diagnostic tester
Removing
Note
Only o ...
Assembly overview - wheel bearing assembly, torsion beam axle
1 -
Dust cap
Renew after removing
Pressing off and driving in
→ Chapter
A proper seal can be achieved only by installing a new dust cap.
2 -
Bolt
Renew after remov ...
Removing and installing right temperature flap control motor -V159-, LHD
vehicles
Special tools and workshop equipment
required
Vehicle diagnostic tester
First carry out the following work:
–
Switch off all electrical consumers.
–
...
