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Volkswagen Golf Service & Repair Manual: Removing and installing front air distribution flap actuation unit, Climatronic, RHD vehicles

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Control motors / Removing and installing front air distribution flap actuation unit, Climatronic, RHD vehicles

Removing
–  Remove dash panel central tube → General body repairs, interior; Rep. gr.70.
–  Remove air duct for defroster vent → Chapter.
–  Unbolt air distribution flap control motor → Chapter.
   
–  Carefully press off actuating lever -5--arrow-.
–  Unscrew bolts -1-, -2- and -6-.
–  Remove actuation unit -7- upwards.
Installing
–  Installation is carried out in the reverse order. When installing, note the following:
  Note
Check operation of flaps and hinge mechanism before fitting.
Make sure levers and shafts are properly fitted in the mounts.
  Removing and installing front air distribution flap actuation unit, Climatronic, RHD vehicles
–  Check that the two gear wheels are correctly aligned.
The rectangular tooth -2- must engage in the gap -3- of the gear wheel -1-.
 

Removing and installing front air distribution flap actuation unit, Climatronic, RHD vehicles

–  When fitting actuation unit, actuating lever -3- must engage in lever -4- of centre vent flap.
Specified torque
→ Chapter „Assembly overview - heater and air conditioning unit“
Assembly overview - dash panel central tube → General body repairs, interior; Rep. gr.70.
 

Removing and installing front air distribution flap actuation unit, Climatronic, RHD vehicles

Removing and installing front air distribution flap actuation unit, Climatronic
Removing –  Remove dash panel → General body repairs, interior; Rep. gr.70. –  Remov ...

Front heater and air conditioning unit
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Other materials:

Stowage compartment in the front centre console
Fig. 111 In the centre console: stowage compartment First read and observe the introductory information and safety warnings To open, briefly press the cover of the stowage compartment   (arrow). To close, push the stowage compartment cover down as far as it will go. The stowage co ...

Removing and installing lower steering column trim
Special tools and workshop equipment required         Torque wrench -V.A.G 1783- Removing –  Remove upper steering column trim → Chapter. ...

Removing and installing rear lid seal
In the factory a sealant is applied to the rear lid seal, the seal is fitted to the body flange and then rolled on. Note When the seal is removed, the sealant on the inside of the seal will be spread and the flanks will be bent out slightly. If the seal is then refitted, sealing and fir ...

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