Volkswagen Golf Service & Repair Manual: Removing and installing oil spray jets

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Enginecrankshaft group, pistons / Pistons and conrods / Removing and installing oil spray jets

Special tools and workshop equipment required

Socket -T10545-

Removing

–	Remove noise insulation → General body repairs, exterior; Rep. gr.66.

–	Remove sump upper part → Chapter.

Note

The crank web of the respective cylinder must be positioned so that the socket -T10545- can be inserted in the pressure relief valve as close to vertical as possible.

Furthermore, the corners of the socket -T10545- and of the pressure relief valve must engage well.

–	Turn crankshaft via vibration damper securing bolt in direction of engine rotation until the respective bolt is accessible.

–	Unscrew pressure relief valve -1- using socket -T10545-.

–	Remove oil spray jets -2-.

Installing

Risk of damage to oil spray jets caused by deformation.Do not bend oil spray jets.

Removing and installing oil spray jets

1 -	Pressure relief valve - 27 Nm

2 -	Oil spray jet

Installation position: align leading edge of oil spray jet arrow with machined surface of cylinder block.

–	Remove upper part of sump → Chapter.

–	Install noise insulation → General body repairs, exterior; Rep. gr.66.

Removing and installing oil spray jets

Removing and installing pistons

Special tools and workshop equipment required Drift -VW 222 A- Piston ring ...

Checking pistons and cylinder bores

Checking piston – Using a micrometre, measure approx. 10 mm from the lower edge, perpendicular to the piston pin axis. ...

Other materials:

Assembly overview - rear vehicle level sender, torsion beam axle
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Legislative conditions
The manufacturer is issued with a general operating permit (GTA in accordance with § 20 StVZO (German road traffic and licensing regulations) and EU operating permit) for the overall vehicle with all parts for specific conversions. Conv ...

Introduction
This chapter contains information on the following subjects: → Vehicle key → Indicator lamp in the vehicle key → Replacing the battery → Synchronising the vehicle key Additional information and warnings: Settings in the Volkswagen informatio ...