Volkswagen Golf Service & Repair Manual: 2-pack diamond aluminium filler
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2-pack diamond aluminium filler, powder -DA 004 200 A2- |
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2-pack diamond aluminium filler, hardener -DA 004 201 A1- |
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2-pack diamond aluminium filler, hardener -DA 004 211 A1- |
| This filler is an all-purpose polyester filler especially
suitable for repair of sheet aluminium. |
| It is designed for use in automobile repairs. |
| This filler is easy to spread and sand, and has great
mechanical and thermal stability. |
 Note
| If the temperature is above 30 °C or relative humidity is
above 80%, hardener -DA 004 211 A1- must be used. |
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Carefully remove any grease and sand surface. The substrates
must be prepared using
→ Chapter „Pneumatic brush grinder set -VAS 6446-“.
In addition, they must be sanded down to the bare metal using
P40-grade sandpaper. If necessary, clean soiled surface again,
and remove any residue from cleaning using brush grinder set. |
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The two components are mixed in a ratio of 1 part liquid
hardener to between 2.5 and 3 parts powder (or 10 grams of
liquid hardener and 25 grams of powder) to a consistency which
may be worked with a filling knife. |
Note
| Avoid adding excessive amounts of liquid hardener, as this
will impair the final hardness and adhesion characteristics of
the filler. |
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Pot life at +20°C ambient temperature approximately 4 to
6 minutes |
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Flash-off time approx. 10 minutes |
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Curing by means of short-wave infrared dryer |
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Initial curing: 10 minutes at 50 °C |
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Full curing, stage 1, 10 minutes at 75 °C |
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Full curing, stage 2, 10 minutes at 85 °C |
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The obviously excess material can be removed before final
thermal curing using the body plane. Then sand to contour using
P80-grade dry sandpaper. |
Note
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Use only in well-ventilated rooms. |
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It is recommended to wear safety gloves and a dust
mask. |
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It is recommended to use a dust collector. |
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| Viscosity as supplied |
Powder + liquid hardener |
| Flash point: |
Hardener, 33 °C |
| Powder, not applicable |
| The guaranteed shelf life is 12 months from date of
production. May be used until the date stated on the label at
latest if stored in sealed original containers at +20 °C. |
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Storage temperature +20 °C |
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Designations:
2-pack IR Premium filler -LSP 787 220 A1-
2-pack IR Premium filler -LSP 787 220 A2-
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2-pack IR Premium filler
Priming metal