Volkswagen Golf Service & Repair Manual: 2-pack fine filler, flexible

Volkswagen Golf Service & Repair Manual / General information, paint / Genuine products / Filler / 2-pack fine filler, flexible

Designation:

2-pack fine filler, flexible -LSP 787 100 A1-

Issued 07.2010

Product description

2-pack fine filler, flexible -LSP 787 100 A1- is a two-pack filler with good filling characteristics.

The product does not shrink and offers excellent adhesion to numerous substrates.

This filler is especially suitable for plastics.

Further applications:

Repair of exterior plastic body surface damage with loss of material (scratches, holes, cracks) but no perforation of material

To fill cuprammonium-rayon plastic which has previously been repaired using plastic repair set -D 007 700-

To fill over a repair to avoid marking

Technical data sheet

Properties

Uniform, fine, creamy consistency

Good filling characteristics – no shrinkage

Fast-hardening

Good sanding characteristics

Adheres well to metal and plastic

Substrate

Suitable substrates:

Steel

Galvanised sheet steel

Aluminium

All cleaned and sanded plastics in vehicles

Glass-fibre reinforced plastics (UP-GF)

Well-sanded old paint or factory paint

Fully cured 2-pack fillers and 2-pack primers

Substrate pre-treatment:

–	Carefully remove any grease and sand surface.

–	Isolate any bare metal surfaces using 2-pack wash primer -LHV 043 000 A2-, and then apply 2-pack HS Performance surfacer. Sand surfacer after drying.

–	For UP-GF (fibreglass) substrate parts, remove residual release agents and lightly sand surface.

2-pack fine filler, flexible

–	Before recoating, clean again with slow-drying silicone remover -LVM 020 100 A5- or silicone remover -LVM 020 000 A5-.

2-pack fine filler, flexible

Recoating

Recommended structure:

Apply fine filler alone.

Coat fine filler with 2-pack fine filler -LSP 784 002 A2- or with 2-pack spray filler -ALN 788 007- (except on galvanised sheet metal).

Prime any bare metal surfaces and filled surfaces using 2-pack wash primer -LHV 043 000 A2-, and then apply 2-pack HS Performance surfacer.

–	Then recoat with top coat.

Note

Before applying filler, the entire surface must be dry sanded with P280 to P400-grade sandpaper.

Application table

2-pack fine filler, flexible

Mixing ratio		2-3% by weight
Hardener		2-pack hardener -LVM 018 00 A1-
Pot life		2-4 minutes at +20 °C
Drying time (air drying at +20 °C ambient temperature)		20-30 minutes
Infrared drying:
	Short-wave	Approx. 3 minutes (at 50% power)
	Medium-wave	Approx. 5 minutes
Sanding		First sanding	Second sanding
	Wet	As P180-grade fine filler	As P320 to P360-grade fine filler
	Dry	As P80-grade and as P120-grade fine filler	As P120 to P240-grade filler and as P280-grade fine filler

Caution

This filler may not be applied to PVB (acid-curing) surfaces or 1-pack primer (e.g. synthetic resin).

It is also unsuitable for thermoplastic or viscoelastic paint. In these cases, apply filler only to the bare metal.

Note

Before applying filler, the entire surface must be dry sanded with P280 to P320-grade sandpaper.
Avoid adding too much hardener, as this can lead to bleeding through, especially with dayglow paints and light metallic colours.
The minimum reaction temperature is +5 °C.

2-pack fine filler

Designation: 2-pack fine filler -LSP 784 002 A2- Issued 06/2011 Product description ...

2-pack spray filler

Designation: 2-pack spray filler -ALN 788 007- Issued 06/2011 Product description ...

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