Volkswagen Golf Service & Repair Manual: 2-pack HS Brillant clear coat

Volkswagen Golf Service & Repair Manual / General information, paint / Genuine products / Clear coats / 2-pack HS Brillant clear coat

Designation:

2-pack HS Brillant clear coat -L2K 769 K04 A5-

Issued 10.2010

Product description

2-pack HS Brillant clear coat is a high-gloss, VOC-compliant, high-solid clear coat from the 2-pack acrylic system.

Properties:

Very high stability

Highly reliable application

Very good gloss and filling power

Flexible in use with addition of thinner

Application in two coats

Technical data sheet

Substrate

Suitable base coats:

Waterborne base coats

Application

Mixing ratio:

–	3:1 by volume with:

2-pack VHS hardener -LHA 009 051 A2-/-LVM 009 051 A5-

2-pack VHS hardener, fast-drying -LHA 009 050 A2-

2-pack VHS hardener, slow-drying -LHA 009 052 A2-/-LHA 009 052 A3-

2-pack VHS hardener, extra slow-drying -LHA 009 053 A2-

The choice of hardener depends on the temperature and size of the surface. See technical data sheet for 2-pack VHS hardener → Chapter.

For elasticization, see → Anchor

Thinner:

2-pack thinner, special -LVM 009 200 A2/A5-

2-pack HS Brillant clear coat

Application time/pot life:

–	Mixed for spraying, 60 to 75 minutes at +20 °C.

2-pack HS Brillant clear coat

Method of application: “spray”.

2-pack HS Brillant clear coat

–	Application viscosity 4 mm, +20 °C, DIN 53211

2-pack HS Brillant clear coat

Add 10% thinner at a material temperature of +20 °C

–	If thinner is added, use measuring stick to mix.

Application viscosity 4 mm, gravity-feed spray gun “compliant” and “HVLP”:

2-pack HS Brillant clear coat

DIN 4 mm: 18-21 seconds

2-pack HS Brillant clear coat

–	Adjust spray nozzle following manufacturer's instructions to 1.2-1.3 mm for “compliancy”.

–	Adjust spray nozzle following manufacturer's instructions to 1.2-1.3 mm for “HVLP”.

–	Adjust spray pressure following manufacturer's instructions to 2.0-2.5 bar for “compliancy”.

–	Adjust atomising pressure following manufacturer's instructions to 0.7 bar for “HVLP”.

–	Apply in 2 spray coats with 5-10 minutes intermediate flash-off time. The first coat is applied with restraint, but still uniformly.

–	The specified thickness for the dry film is 50-70 µm.

2-pack HS Brillant clear coat

Drying

2-pack HS Brillant clear coat

Final flash-off time with force drying is at least 10 minutes.

2-pack HS Brillant clear coat

Force drying at +60-65 °C material temperature in +35-40 minutes.

2-pack HS Brillant clear coat

Final flash-off time with infrared drying is at least 5-10 minutes.

2-pack HS Brillant clear coat

Infrared drying with medium-wave radiant heater, 15-20 minutes and short-wave radiant heater, 10-15 minutes.

2-pack HS Brillant clear coat

Special notes

Elasticization of rigid and semi-rigid plastics:

First mix the base material with 15% elastic additive -ALZ 011 001-.

Mixture with 2-pack VHS hardeners, 3:1 with 10% 2-pack thinner, special -LVM 009 200 A2/A5- (drying time increases).

Data

2-pack HS Brillant clear coat

Viscosity as supplied	DIN 4 mm, +20 °C: 24-28 seconds
Flash point:	Above +23 °C
VOC content: 2004/42/IIB(d)(420)420	The EU limit value for this product (product category IIB.b) in ready-to-spray form is max. 420 g/l of volatile organic compounds. The VOC content of this product in ready-to-spray form is max. 420 g/l.

Storage

Guaranteed storage time of 2-pack HS Brillant clear coat -L2K 769 K04 A5- is 48 months from production date. May be used until the date stated on the label at latest if stored in sealed original containers at +20 °C.

2-pack HS Brillant clear coat

2-pack HS Optimum Plus clear coat

Designation: 2-pack HS Optimum Plus clear coat -LZK 769 K07 A5- Issued 04.2013 Product description ...

2-pack HS Brillant plus clear coat

Designation: 2-pack HS Brillant plus clear coat -LZK 769 K05 A5- Issued 02.2012 Product description ...

Other materials:

Removing and installing air recirculation flap control motor -V113-, LHD vehicles
Heater and air conditioning system with electric/manual controls Special tools and workshop equipment required Vehicle diagnostic tester Note The control motor has end stops wi ...

Permissible deviation in tread depth
Only tyres of the same construction and tread pattern should be used on all four wheels. Always fit the tyres with the deeper tread to the front axle. It is basically possible to replace tyres individually. ...

Overview of fitting locations - components not located in passenger compartment, Golf Variant LHD
1 - Exhaust ventilation for passenger compartment Checking → Chapter Removing and installing → Chapter 2 - Ambient temperature sensor -G17- Removing and installing ...