Volkswagen Golf Service & Repair Manual: Repairing suspension strut

Volkswagen Golf Service & Repair Manual / Running gear, axles, steering / Front suspension, drive shafts / Suspension strut, upper suspension link / Repairing suspension strut

Repairing suspension strut

Special tools and workshop equipment required

Torque wrench -V.A.G 1332-

Spring compressor -V.A.G 1752/1-

Spring retainer -V.A.G 1752/4-

Shock absorber set -T10001-

Commercially available ratchet handle

Ring spanner insert -V.A.G 1332/7-

–	Remove coil spring strut → Anchor.

Removing spring

Repairing suspension strut

–	Clamp suspension strut support clamp -V.A.G 1752/20--4- in a vice.

–	Clamp suspension strut in suspension strut support clamp -V.A.G 1752/20--4-.

–	Pre-tension coil spring with spring compressor -V.A.G 1752/1- until deep groove ball thrust bearing is free at top.

1 -	Torque wrench -V.A.G 1332-

2 -	Tool insert -T10001/8-

3 -	Spring compressor -V.A.G 1752/1-

4 -	Strut support clamp -V.A.G 1752/20-

5 -	Spring retainer -V.A.G 1752/4-

6 -	Tool insert -T10001/5-

7 -	Ratchet handle -T10001/11-

WARNING

First compress spring far enough to ensure that upper spring plate is free.

Repairing suspension strut

–	Ensure that coil spring is correctly seated in spring retainer -V.A.G 1752/4--arrow-.

Repairing suspension strut

Installing spring

–	Insert spring seat -1- into shock absorber -2-.

–	Fit coil spring -3- with spring compressor -V.A.G 1752/1- onto lower spring seat.

The end of the coil spring must lie against the stop -arrow-.

–	Assemble all other parts and use new nut on piston rod.

–	Relieve tension on spring compressor -V.A.G 1752/1- and remove from coil spring.

–	Remove suspension strut from suspension strut support clamp -V.A.G 1752/20-.

–	Install suspension strut → Chapter.

Specified torques

→ Chapter „Assembly overview - suspension strut, upper suspension link“

Repairing suspension strut

Removing and installing suspension strut

Special tools and workshop equipment required Torque wrench -V.A.G 1332- Spreader -3424- Engine and gearbox jack -V.A.G 1383 A- ...

Lower suspension link, swivel joint

...

Other materials:

Setting the gloss level of HS clear coats and HS top coats
Issued 04.2013 The gloss level of HS clear coats and HS top coats is set by mixing them with matting additive -LVM 769 810 A2- for plastic and metal substrates. The information on the factors that influence gloss level ...

EU tyre label, objectives
Reducing fuel consumption Increasing road safety Reducing traffic noise The EU tyre label provides the end-user with important information on the properties of the tyre. It does not ill ...

Removing and installing emblem with model designation, “R”
Special tools and workshop equipment required Torque wrench -V.A.G 1783- Note Only remove when radiator grille -3- is removed. Removing ...