VW Golf manuals

Volkswagen Golf Service & Repair Manual: Repairing suspension strut

Repairing suspension strut

Special tools and workshop equipment required
Torque wrench -V.A.G 1332-
Spring compressor -V.A.G 1752/1-
Spring retainer -V.A.G 1752/4-
Shock absorber set -T10001-
Commercially available ratchet handle

 
 
   
Ring spanner insert -V.A.G 1332/7-
–  Remove coil spring strut → Anchor.
Removing spring
 

Repairing suspension strut

–  Clamp suspension strut support clamp -V.A.G 1752/20--4- in a vice.
–  Clamp suspension strut in suspension strut support clamp -V.A.G 1752/20--4-.
–  Pre-tension coil spring with spring compressor -V.A.G 1752/1- until deep groove ball thrust bearing is free at top.
1 -  Torque wrench -V.A.G 1332-
2 -  Tool insert -T10001/8-
3 -  Spring compressor -V.A.G 1752/1-
4 -  Strut support clamp -V.A.G 1752/20-
5 -  Spring retainer -V.A.G 1752/4-
6 -  Tool insert -T10001/5-
7 -  Ratchet handle -T10001/11-
  WARNING
First compress spring far enough to ensure that upper spring plate is free.
 

Repairing suspension strut

–  Ensure that coil spring is correctly seated in spring retainer -V.A.G 1752/4--arrow-.
 

Repairing suspension strut

Installing spring
–  Insert spring seat -1- into shock absorber -2-.
–  Fit coil spring -3- with spring compressor -V.A.G 1752/1- onto lower spring seat.
The end of the coil spring must lie against the stop -arrow-.
–  Assemble all other parts and use new nut on piston rod.
–  Relieve tension on spring compressor -V.A.G 1752/1- and remove from coil spring.
–  Remove suspension strut from suspension strut support clamp -V.A.G 1752/20-.
–  Install suspension strut → Chapter.
Specified torques
→ Chapter „Assembly overview - suspension strut, upper suspension link“
 

Repairing suspension strut

Removing and installing suspension strut
Special tools and workshop equipment required Torque wrench -V.A.G 1332- Spreader -3424- Engine and gearbox jack -V.A.G 1383 A- ...

Lower suspension link, swivel joint
...

Other materials:

2-pack HS Vario clear coat
Designation: 2-pack HS Vario clear coat -L2K 769 K01 A5- Issued 06.2013 Product description 2-pack HS Vario clear coat is a VOC compliant (VOC content < 420 g/l), high-gra ...

Refrigerant circuit with expansion valve and evaporator
1 -  Evaporator 2 -  Expansion valve 3 -  Valve for extracting, charging and measuring 4 -  Receiver with dessicant bag or cartridge ...

Repair set, aerial cable VAS 6720
Checking the aerial wire: → Anchor Changing tool adapter: → Anchor Cutting aerial wire: → Anchor Stripping shielding: → Anchor ...

© 2016-2024 Copyright www.vwgolf.org