Volkswagen Golf Service & Repair Manual: 2-pack surfacer
| 2-pack surfacer -LLS MAX 202 M2-, medium grey |
| The 2-pack surfacer -LLS MAX 202 M2-, medium grey, is a
high-grade two-pack HS sanding surfacer. The raw material basis
is acrylic resins. |
| Constant atomisation pressure. |
| Finest aerosol dispersion. |
| Optimum flow, reliable application. |
| Outstanding vertical stability. |
| Excellent sanding properties. |
| Field of application: Clever Repair |
| First-class painting results. |
 Note
| Protective garments and equipment in accordance with work
safety regulations must be worn. |
| Sheet steel, galvanised/zinc-plated sheet steel or soft
aluminium, cleaned, sanded and coated with 2-pack wash primer
-LHV 043 000 A2- or 1-pack wash primer -LVM 044 007 A2-/-LVM 044
171 A2-. |
| Finely sanded, thoroughly cleaned original factory primer. |
| Lightly sanded factory paint or old paint (except TPAs,
thermoplastic acrylics). |
| Surfaces pre-treated with 2-pack polyester products and then
finely sanded. |
| Cleaned and sanded UP-GF surfaces, free of release agents. |
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Thoroughly clean with silicone remover -LVM 020 000 A5- or
slow-drying silicone remover -LVM 020 100 A5-. |
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Lightly sand old or factory paintwork. |
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Completely remove any rust spots and sand feather edges to
old paint. |
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Before recoating, use a suitable cleaning agent to ensure a
clean surface free of residues. |
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| Activation of 2-pack aerosol can: |
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Remove red push button from cap and place on hardener mixing
valve on bottom of can. |
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Press in hardener mixing valve. When pressing down hardener
mixing valve, be sure that the can is inverted. |
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Vigorously shake can for at least 2 minutes. |
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| Application time/pot life: |
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| Method of application: “spray”. |
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Apply in 2-3 full spray coats with 5-10 minutes intermediate
flash-off time between individual coats. |
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Maintain a distance of 20-25 cm. |
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The specified thickness for the dry film is approx. 80 to
120 µm. |
Note
| If spray work must be interrupted, ensure that the nozzle is
cleared to avoid clogging by inverting the can and spraying
until the valve is empty. |
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| Air drying at ambient temperature of +20 °C: |
| 3 to 4 hours for dry-film thickness of 80-120 µm. |
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| Flash-off time with force drying is at least 5-15 minutes. |
| Force drying period at object temperature of +60 °C is 30 to
40 minutes for a film thickness of 80 to 120 µm. |
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| Flash-off time with infrared drying is at least
5-10 minutes. |
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| For a film thickness 80 to 120 µm, the final flash-off time
with infrared drying is 10 minutes (short wave) or 15 minutes
(medium wave). |
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Dry sand using orbital sander with P400 to P500-grain
sandpaper and dust collector. |
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Wet sand with P800 to P1000-grain sandpaper. |
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| Waterborne base coat and 2-pack HS clear coat |
Note
| Any substrate defects can be treated with 2-pack polyester
filler. |
| After drying and intermediate sanding, treated spots can be
isolated again using 2-pack epoxy primer surfacer -LLS MAX 220
M1/M2- or a 2-pack HS Premium surfacer. |
| When isolating (even on problem substrates), the best
results are achieved after 2 to 3 spray coats (medium film
thickness of 80-120 μm), after either air drying overnight,
force drying or infrared drying. With problem substrates,
careful pretreatment is imperative, and the surfacer must be
applied to the entire surface. |
| For isolating thermoplastic paint, 2-pack HS Vario surfacer
-LGF 786 004 A4-, grey, is recommended. |
Caution
| Protective garments and equipment in accordance with
work safety regulations must be worn. |
| Observe safety information sheets as well as
warnings on the label of the spray can. |
| Shake again briefly before spraying each coat. |
| After fully emptying the spray can, dispose of as
recycling material |
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WARNING
| Coating materials ready for application which
contain isocyanate may cause irritation to mucous
membranes - especially the respiratory organs - and
cause hypersensitive reactions. |
| Sensitisation may occur if vapours or spray mist are
inhaled. |
| Carefully observe all rules for working with coating
materials containing solvents when working with coating
materials containing isocyanate. Particular care must be
taken to prevent inhalation of spray mist and vapour. |
| Persons suffering from allergies, asthma or other
respiratory problems should not work with coating
products containing isocyanate. |
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| VOC content:
2004/42/IIB(e)(840)690 |
The EU limit value for this
product (product category IIB.b) in ready-to-spray form is max. 840 g/l
of volatile organic compounds. The VOC content of this product in
ready-to-spray form is max. 690 g/l. |
| The guaranteed shelf life is 36 months from date of
production. May be used until the date stated on the label at
latest if stored in sealed original containers at +20 °C. |
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1-pack fill clean spray can -LLS MAX 112-, 400 ml for
water-based mixing paint “Aquaplus premium system”
Issue 05.2014
...
Designation:
2-pack clear coat -LLS MAX 210-
Issued 12.2010
Product description
...
Other materials:
Removing engine
Special tools and workshop equipment required
Removal lever -80 - 200-
Extension -2024 A /1- of lifting tackle -2024 A-
Engine and gearbox jack -V.A.G 1383 A- or -VAS 6931-
Engine bracket -T10497-
Drip ...
Connecting vacuum gauge for brake servo -VAS 6721-
Special tools and workshop equipment
required
Vacuum gauge for brake servo -VAS 6721-
–
Pull vacuum hose out of brake servo.
First press the br ...
Removing and installing roof aerial -RX5-
Special tools and workshop equipment
required
Torque wrench -V.A.G 1783-
Note
Aerial wirings are directly plugged at the base of roof
aerial -RX5-.
...
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1-pack fill clean spray can -LLS MAX 112-, Aqua Premium system
2-pack clear coat