Volkswagen Golf Service & Repair Manual: Assembly overview - brake caliper FS III

Volkswagen Golf Service & Repair Manual / Brake system / Brakes, hydraulics, regulator, servo / Front brake caliper / Assembly overview - brake caliper FS III

When carrying out repairs, install all parts supplied in repair kit.

Use only methylated spirits for cleaning the brake.

Apply thin coat of lithium grease -G 052 150 A2- to brake cylinder, piston and seal.

Assembly overview - brake caliper FS III

1 -

Dust cap

Fit onto bleeder valve

2 -	Bleeder valve

Before screwing in, grease thread with thin coat of lithium grease -G 052 150 A2-

10 Nm

3 -	Bearing bush

Insert into brake caliper.

4 -

Guide pin

30 Nm

5 -	Cover caps

Insert into sleeve bearing.

6 -	Brake caliper

7 -	Sealing ring

Removing and installing → Chapter

8 -

Piston

Apply thin coat of assembly paste G 052 150 A2 to piston before installing.

Removing and installing → Chapter

7 -	Protective cap

Removing and installing → Chapter

When inserting piston, take care not to damage protective cap

Front brake caliper

...

Assembly overview - brake caliper (PC57 brakes)

When carrying out repairs, install all parts supplied in repair kit. Use only methylated spirits for cleaning the brake. Apply thin coat of lithium grease -G 0 ...

Other materials:

Run-flat tyres, repair work
WARNING Tyres with run-flat properties must be replaced after they have been run deflated. Adhere to the special assembly instructions → Chapter. ...

Searching for leaks in refrigerant circuits using leak detector -V.A.G 1796
Note Small leaks can be detected with, for example, an electronic leak detector. – Evacuate refrigerant circuit using an air conditioner service station → Chapter. Note ...

Assembly overview - camshaft housing, engine codes CHPA, CMBA, CPVA, CXSA, CZCA, CPVB, CZDA
1 - Bolt Specified torque and tightening sequence → Fig. 2 - Inlet camshaft control valve 1 -N205- Removing and installing → Chapter 3 - Bolt ...