Volkswagen Golf Service & Repair Manual: Assembly overview - brake caliper (PC57 brakes)
| When carrying out repairs, install all parts supplied in repair kit. |
| Use only methylated spirits for cleaning the brake. |
| Apply thin coat of lithium grease -G 052 150 A2- to brake cylinder, piston and seal. |
| 1 - | Dust cap |
| Fit onto bleeder valve. |
| 2 - | Bleeder valve |
| Before screwing in, grease thread with thin coat of lithium grease -G 052 150 A2- |
| 10 Nm |
| 3 - | Hexagon bolt |
| Renew after each removal. |
| 35 Nm |
| 4 - | Guide pin |
| 5 - | Protective cap |
| Insert into brake carrier and guide pin groove; grease groove beforehand, use repair kit grease pack. |
| 6 - | Brake carrier |
| Supplied as preassembled replacement part with greased guide pins and protective caps. |
| If protective caps or guide pins are damaged, install repair kit. Use lubricant sachet supplied to lubricate guide pins. |
| 7 - | Protective cap |
| Removing and installing → Chapter |
| When inserting piston, take care not to damage protective cap |
| 8 - | Piston |
| Removing and installing → Chapter |
| Apply thin coat of assembly paste G 052 150 A2 to piston before installing. |
| 9 - | Sealing ring |
| Removing and installing → Chapter |
| 10 - | Brake caliper |
Assembly overview - brake caliper FS III
When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of lithium grease -G 0 ...
Removing and installing brake caliper PC57
Special tools and workshop equipment
required
Removal wedge -3409-
...
Other materials:
Charging battery with battery charger -VAS 5095 A-
WARNING
Danger of injury! Observe warning notices and safety
regulations
→ Chapter!
Special tools and workshop equipment
required
...
Removing and installing front air distribution flap actuation unit,
Climatronic, RHD vehicles
Removing
–
Remove dash panel central tube
→ General body repairs, interior; Rep. gr.70.
–
Remove air duct for defroster vent
→ Chapter.
–&nb ...
Assembly overview - charge air system
Note
Check all air hoses and pipes for firm seating and leaks before
carrying out tests or repairs.
Observe rules for cleanliness
→ Chapter.
1 -
Coolant hose
2 -
Bolt
...
