Volkswagen Golf Service & Repair Manual: Assembly overview - brake caliper (PC57 brakes)
| When carrying out repairs, install all parts supplied in repair kit. |
| Use only methylated spirits for cleaning the brake. |
| Apply thin coat of assembly paste G 052 150 A2 to brake cylinder,
piston and sealing ring. |
| Apply thin coat of assembly paste G 052 150 A2 to thread before
screwing in. |
| Insert into brake carrier and guide pin groove; grease groove
beforehand, use repair kit grease pack. |
| Supplied as preassembled replacement part with greased guide pins
and protective caps. |
| If protective caps or guide pins are damaged, install repair kit.
Use lubricant sachet supplied to lubricate guide pins. |
| Removing and installing
→ Chapter |
| When inserting piston, take care not to damage it. |
| Removing and installing
→ Chapter |
| Apply thin coat of assembly paste G 052 150 A2 to piston before
installing. |
| Removing and installing
→ Chapter |
Special tools and workshop equipment
required
Removal wedge -3409-
...
Other materials:
Displays, warning and indicator lamps
Fig. 166 In the instrument cluster display:
ACC deactivated temporarily; vehicle detected ahead, time interval set
Fig. 167 In the instrument cluster display:
ACC active: vehicle detected ahead, time interval is being set
First read and observe the introductory information
and safety warni ...
Bleeding hydraulic system following standard procedure
Note
Bleeding the hydraulic system using brake filling and
bleeding equipment -VAS 5234- is described.
A pre-pressure of 2 bar is required for bleeding the ABS
hydraulic unit -N55-.
Specia ...
Safety precautions when working on the cooling system
Risk of scalding by hot coolant
When the engine is warm, the cooling system is under pressure.
Danger of scalding due to steam and hot coolant.
–
Always wear safety gloves.
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Always wear safety goggles.
– ...
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Removing and installing brake caliper PC57