Volkswagen Golf Service & Repair Manual: Removing and installing brake caliper PC57
| Special tools and workshop equipment
required |
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| Piston resetting appliance -T10145- |
| – |
Press piston out of brake caliper using compressed air. |
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| Place a piece of wood in the recess to prevent damage to the
piston. |
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Remove seal using wedge 3409. |
| When removing ensure that the surface of the cylinder is not
damaged. |
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The surfaces of the piston and seal must be cleaned only
with methylated spirits and then dried. |
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Apply a thin coat of assembly paste G 052 150 A2 to piston
and seal before inserting. |
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Insert seal in brake caliper. |
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Place protective cap with outer sealing lip on piston. |
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Insert inner sealing lip into groove in cylinder using wedge
3409. |
| When doing this, hold piston in front of brake caliper. |
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Press piston into brake caliper using piston resetting
appliance. |
| The outer sealing lip on the protective cap will then slip
into the piston groove. |
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When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of assembly paste G&nb ...
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Pay attention to correct part number of metering pump -V54-
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→ Electronic Parts Catalogue.
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1 -
Charge air cooling pump -V188-
With bracket
Removing and installing
→ Chapter
2 -
Coolant hose
3 -
Bolt
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Cool ...
Notes for wheel alignment
Wheel alignment must be performed only using a VW/AUDI-approved
wheel alignment unit!
Whenever wheels are aligned, both the front and rear axles
must be measured.
–
Carry alignment out with the wheel alignm ...
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Assembly overview - brake caliper (PC57 brakes)