Volkswagen Golf Service & Repair Manual: Removing and installing brake caliper PC57
| Special tools and workshop equipment
required |
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| Piston resetting appliance -T10145- |
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Press piston out of brake caliper using compressed air. |
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| Place a piece of wood in the recess to prevent damage to the
piston. |
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Remove seal using wedge 3409. |
| When removing ensure that the surface of the cylinder is not
damaged. |
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The surfaces of the piston and seal must be cleaned only
with methylated spirits and then dried. |
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Apply a thin coat of assembly paste G 052 150 A2 to piston
and seal before inserting. |
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Insert seal in brake caliper. |
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Place protective cap with outer sealing lip on piston. |
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Insert inner sealing lip into groove in cylinder using wedge
3409. |
| When doing this, hold piston in front of brake caliper. |
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Press piston into brake caliper using piston resetting
appliance. |
| The outer sealing lip on the protective cap will then slip
into the piston groove. |
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When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of assembly paste G&nb ...
Other materials:
Test prerequisites
Radiator and condenser must be clean (clean them if
necessary).
The V-belt for air conditioner compressor and alternator is
correctly tensioned.
All air ducts, covers and seals are OK and properly
...
Noises from shock absorbers
Shock absorbers are often replaced because of noises
(rumbling, etc.) experienced by the customer. Inspections on the
test rig and in the vehicle have shown that in approx. 70 % of
these cases there is no case for complaint. The replacement was
not justi ...
Removing and installing rear belt buckle
Removing
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Remove bench seat / single seats
→ Chapter.
Right side: belt buckle with belt end fitting
Note
The belt buckle with belt end fitting is part of the rear ...
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Assembly overview - brake caliper (PC57 brakes)