Volkswagen Golf Service & Repair Manual: Removing and installing brake caliper PC57
| Special tools and workshop equipment
required |
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| Piston resetting appliance -T10145- |
| – |
Press piston out of brake caliper using compressed air. |
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| Place a piece of wood in the recess to prevent damage to the
piston. |
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| – |
Remove seal using wedge 3409. |
| When removing ensure that the surface of the cylinder is not
damaged. |
| – |
The surfaces of the piston and seal must be cleaned only
with methylated spirits and then dried. |
| – |
Apply a thin coat of assembly paste G 052 150 A2 to piston
and seal before inserting. |
| – |
Insert seal in brake caliper. |
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Place protective cap with outer sealing lip on piston. |
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Insert inner sealing lip into groove in cylinder using wedge
3409. |
| When doing this, hold piston in front of brake caliper. |
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| – |
Press piston into brake caliper using piston resetting
appliance. |
| The outer sealing lip on the protective cap will then slip
into the piston groove. |
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When carrying out repairs, install all parts supplied in repair kit.
Use only methylated spirits for cleaning the brake.
Apply thin coat of assembly paste G&nb ...
Other materials:
Removing and installing ignition key battery
Removing
–
Folding out key bit -1--arrow a-.
–
Use a small screwdriver -3- to
raise the cover of battery compartment
-2--arrow b-.
...
Contents
Fig. 217 Contents of the vehicle toolkit
First read and observe the introductory information
and safety warningsThe content of the vehicle toolkit depends on the vehicle
equipment level. The following describes the maximum scope.
The vehicle toolkit contains the following
Screwdriver w ...
Assembly overview - window regulator
1 -
Front door
2 -
Rear window regulator motor -V26/V27-
The door control unit is installed in door separated from window
regulator motor
Removing and installing
→ Chapter
3 -
Hexagon nut
...
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Assembly overview - brake caliper (PC57 brakes)