VW Golf manuals

Volkswagen Golf Service & Repair Manual: Assembly overview - brake pedal, LHD vehicles

The brake pedal travel must not be restricted by additional floor coverings.
  Note
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.
   

Assembly overview - brake pedal, LHD vehicles

1 -  Self-locking hexagon nut
Renew after removing
Bolting sequence → Fig.
25 Nm
2 -  Pivot pin
To remove, remove mounting bracket first
Removal: turn pivot pin clockwise until pivot pin tabs break off
Renew pivot pin
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.
Installation: Turn pivot pin anti-clockwise until tabs engage audibly on stop.
3 -  Pedal cluster with mounting bracket
Removing and installing → Chapter
4 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
5 -  Brake pedal
Separating brake pedal from brake servo → Chapter
Connecting brake pedal to brake servo → Chapter
Removing and installing → Chapter
6 -  Cap
7 -  Bearing bush
Cannot be renewed individually; ensure correct installation position
8 -  Bearing shell
9 -  Mounting
For ball head of brake servo plunger rod.
10 -  Securing clip
Renew
Insert into both holes in mounting bracket.

 
     
Bolting sequence:
 

Assembly overview - brake pedal, LHD vehicles

Brake pedal
...

Assembly overview - brake pedal, RHD vehicles
The brake pedal travel must not be restricted by additional floor coverings.   Note Do not lubricate or grease the pivot pin. The pivot pin must remain dry. ...

Other materials:

Opening and closing the bonnet
Fig. 190 In the footwell on the driver side: lever for releasing the bonnet Fig. 191 Release lever for opening the bonnet above the radiator grille First read and observe the introductory information and safety warnings Opening the bonnet Ensure that the windscreen wiper arms are pos ...

Connecting vehicle diagnostic tester
  Note Observe the latest operating instructions for vehicle diagnosis tester, which are displayed after selecting the “Administration” and “Operating Manual” keys. Special tools and workshop equipment required ...

Battery
(VRL007981; Edition 04.2015)   WARNING Danger of injury! Observe warning notices and safety regulations → Chapter!   ...

© 2016-2024 Copyright www.vwgolf.org