Volkswagen Golf Service & Repair Manual: Assembly overview - brake pedal, RHD vehicles
| The brake pedal travel must not be restricted by additional floor coverings. |
Note| Do not lubricate or grease the pivot pin. The pivot pin must remain dry. |
| 1 - | Bolt |
| 20 Nm |
| 2 - | Mounting bracket |
| Removing and installing → Chapter |
| 3 - | Nut |
| 25 Nm |
| 4 - | Securing clip |
| Renew |
| Insert into both holes in mounting bracket. |
| 5 - | Nut |
| To secure brake servo |
| Qty. 2 |
| 25 Nm |
| 6 - | Pivot pin |
| To remove, remove mounting bracket first |
| Removal: turn pivot pin clockwise until pivot pin tabs break off |
| Renew pivot pin |
| Do not lubricate or grease the pivot pin. The pivot pin must remain dry. |
| Installation: Turn pivot pin anti-clockwise until tabs engage audibly on stop. |
| 7 - | Bearing bush |
| Cannot be renewed individually; ensure correct installation position |
| 8 - | Brake pedal |
| Separating brake pedal from brake servo → Chapter |
| Connecting brake pedal to brake servo → Chapter |
| Removing and installing → Chapter |
| 9 - | Bearing shell |
| 10 - | Mounting |
| For ball head of brake servo plunger rod. |
| 11 - | Bearing bush |
| Cannot be renewed individually; ensure correct installation position |
| 12 - | Cap |
Assembly overview - brake pedal, LHD vehicles
The brake pedal travel must not be restricted by additional
floor coverings.
Note
Do not lubricate or grease the pivot pin. The pivot ...
Separating brake pedal from brake servo
Special tools and workshop equipment
required
Release tool -T10159-
–
...
Other materials:
Removing and installing high-voltage heater (PTC) -Z115- / high-voltage
heater (PTC) -J848
Special tools and workshop equipment
required
Commercially available Torx socket bit “TS30H” with hole in
front face
Hose clamps, up to 25 mm -3094-
Engine bung set -VAS 6122- ...
Conducting a road test before balancing wheels
If a customer brings a vehicle to the workshop complaining
about “vibration”, a road test is essential prior to balancing
the wheels.
This will give you information about the nature of the
vibration.
...
Removing and installing selector mechanism without selector lever cable,
manufacturer ZF
Brief description
In the interior, the centre console must be removed.
The heat shield beneath the vehicle must be removed.
Removing
–
Remove selector lever handle
&# ...
