Volkswagen Golf Service & Repair Manual: Assembly overview - control unit and hydraulic unit, LHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system (hybrid) / ABS, ADR, TCS, EDL, ESP / Control unit and hydraulic unit / Assembly overview - control unit and hydraulic unit, LHD vehicles

Assembly overview - control unit and hydraulic unit, LHD vehicles

1 -	Brake line

From primary piston circuit of brake master cylinder to hydraulic unit.

Identification: Ш 6 mm and flare nut with thread M 12 x 1

14 Nm

2 -	Brake line

From secondary piston circuit of brake master cylinder to hydraulic unit.

Identification: Ш 6 mm and flare nut with thread M 12 x 1

14 Nm

3 -	Brake servo

Assembly overview → Chapter.

Checking brake servo → Vehicle diagnostic tester

Removing and installing → Chapter

4 -	ABS control unit -J104- and ABS hydraulic unit -N55-

Removing and installing → Chapter

5 -	Brake line

To rear right brake caliper

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

6 -	Brake line

To front left brake caliper.

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

7 -	Brake line

To front right brake caliper

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

8 -	Brake line

To rear left brake caliper

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

9 -	Brake line

To primary piston circuit of brake master cylinder

Identification: Ш 6 mm and flare nut with thread M 12 x 1

14 Nm

10 -	Brake line

To secondary piston circuit of brake master cylinder

Identification: Ш 6 mm and flare nut with thread M 12 x 1

14 Nm

11 -

Bracket

12 -

Bolt

8 Nm

13 -	Rubber damper

Ensure that rubber dampers of retainer are not pressed out of bracket when installing. After installation, check that the ABS hydraulic unit -N55- is firmly seated, or malfunction can occur.

14 -

Bracket

15 -

Nut

20 Nm

16 -	Brake system pressure accumulator -VX70-

Location → Chapter

Assembly overview → Chapter.

Removing and installing → Chapter

17 -	Brake line

To brake servo.

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

18 -	Brake line

To brake system pressure accumulator -VX70-

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

14 Nm

Control unit and hydraulic unit

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Assembly overview - control unit and hydraulic unit, RHD vehicles

1 - Brake servo and brake master cylinder Assembly overview → Chapter. Checking brake servo → Vehicle diagnos ...

Other materials:

Cavity sealing, body at front and centre
Cavity sealing, door of 2-door Illustration shows left side. The right side is the mirror image. Note The indicated areas have been treated with cavity sealant and must be resealed following repairs. ...

Removing and installing refrigerant shut-off valve for heater and air conditioner unit -N541
Removing – Observe safety precautions → Chapter „Safety precautions when handling refrigerants“. – Comply with notes → Chapter „Working on refrigerant circuit“. ...

Removing and installing engine oil cooler
Removing – Drain coolant → Chapter. – Remove intake manifold → Chapter. – Unscrew bolts -arro ...