Volkswagen Golf Service & Repair Manual: Assembly overview - control unit and hydraulic unit, RHD vehicles

Volkswagen Golf Service & Repair Manual / Brake system (hybrid) / ABS, ADR, TCS, EDL, ESP / Control unit and hydraulic unit / Assembly overview - control unit and hydraulic unit, RHD vehicles

Assembly overview - control unit and hydraulic unit, RHD vehicles

1 -	Brake servo and brake master cylinder

Assembly overview → Chapter.

Checking brake servo → Vehicle diagnostic tester

Removing and installing → Chapter

Removing and installing brake master cylinder → Chapter.

2 -	ABS hydraulic unit -N55- with ABS control unit -J104-

Fitting location overview → Chapter

Assembly overview → Chapter.

Removing and installing → Chapter

Separating ABS control unit -J104- from ABS hydraulic unit -N55- → Chapter

Attaching ABS control unit -J104- to ABS hydraulic unit -N55- → Chapter

Connecting brake line → Chapter

3 -	Brake line

To rear right brake caliper

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

Repairing brake lines → Chapter

14 Nm

4 -	Brake line

To front left brake caliper.

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

Repairing brake lines → Chapter

14 Nm

5 -	Brake line

To front right brake caliper

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

Repairing brake lines → Chapter

14 Nm

6 -	Brake line

To rear left brake caliper

Identification: Ш 5.25 mm and flare nut with thread M 10 x 1

Repairing brake lines → Chapter

14 Nm

7 -

Bracket

Check for secure seating after installing

8 -

Bolt

Qty. 2

8 Nm

9 -	Rubber damper

Qty. 3

Ensure that rubber dampers of retainer are not pressed out of bracket when installing. After installation, check that the ABS hydraulic unit -N55- is firmly seated, or malfunction can occur.

10 -

Bracket

11 -

Nut

Qty. 3

20 Nm

12 -

Stud

Secured to body

13 -	Brake system pressure accumulator -VX70-

Location → Chapter

Assembly overview → Chapter.

Removing and installing → Chapter

14 -	Brake line

Secondary piston circuit of brake master cylinder to brake system pressure accumulator -VX70-

Identification: Ш 6 mm and flare nut with thread M 12 x 1

Repairing brake lines → Chapter

14 Nm

15 -	Brake line

From primary piston circuit of brake master cylinder to hydraulic unit.

Identification: Ш 6 mm and flare nut with thread M 12 x 1

Repairing brake lines → Chapter

14 Nm

16 -	Brake line

From brake system pressure accumulator -VX70- to ABS hydraulic unit -N55-

Identification: Ш 6 mm and flare nut with thread M 12 x 1

Repairing brake lines → Chapter

14 Nm

Assembly overview - control unit and hydraulic unit, LHD vehicles

1 - Brake line From primary piston circuit of brake master cylinder to hydraulic unit. Identification: Ш 6 mm and flare nut with ...

Removing and installing control unit and hydraulic unit, LHD

Special tools and workshop equipment required Torque wrench -V.A.G 1331- Torque wrench -V.A.G 1410- Brake pedal depressor -V.A.G 1869/2- ...

Other materials:

Cigarette lighter -U1-
The following descriptions apply to the rear left cigarette lighter -U3-, rear right cigarette lighter -U7-, rear cigarette lighter -U9-, 12 V socket 2 -U18-, 12 V socket 3 -U19-, 12 V socket 4 -U20-, cigarette lighter 2 -U25- and 12 V socket 5 -U26- so ...

Assembly overview - suspension, multi-link suspension, four-wheel drive
1 - Drive shaft 2 - Bolt Renew after removing 70 Nm +90° 3 - Wheel bearing housing Removing and installing → Chapter 4 - ...

Removing and installing brake pads, FS III front brake
Special tools and workshop equipment required Torque wrench -V.A.G 1331- Piston resetting appliance -T10145- ...