Volkswagen Golf Service & Repair Manual: Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Enginecrankshaft group, pistons / Cylinder block (pulley end) / Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

1 -	Poly V-belt

Check for wear

Before removing, mark direction of rotation with chalk or felt-tipped pen.

Do not kink

The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.

Poly V-belt routing → Anchor.

Removing and installing → Chapter

When installing, make sure it is properly seated on pulleys.

2 -

Bolt

Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.

Specified torque → Item

3 -	Vibration damper

Removing and installing → Chapter

Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.

4 -	Tensioner for poly V-belt

Pivot with socket to slacken poly V-belt

Lock with locking pin -T10060 A-.

Removing and installing → Chapter

5 -

Bolt

Renew

20 Nm + 90°

6 -

Bolt

Specified torque → Electrical system; Rep. gr.27

7 -	Alternator

Removing and installing → Electrical system; Rep. gr.27

With freewheel

Various versions of the overrunning alternator pulley, -A- or -B-, may be fitted depending on the type and version of alternator → Fig..

8 -	Dowel sleeve

For air conditioner compressor.

9 -	Air conditioner compressor

Do not unscrew or disconnect refrigerant lines

Removing and installing → Heating, air conditioning system; Rep. gr.87

10 -

Bolt

Specified torque → Heating, air conditioning; Rep. gr.87.

Allocation of overrunning alternator pulley

The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.

Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

Assembly overview - poly V-belt drive, vehicles without air conditioner compressor

1 - Bolt Renew 150 Nm +180° Use counterhold -T10475- to loosen and tighten. Risk of damage to engine caus ...

Assembly overview - sealing flange, belt pulley end

1 - Bolt Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position. Specified torque → Item ...

Other materials:

Renewing left oil seal
Special tools and workshop equipment required Multipurpose tool -VW 771- Thrust piece -3305- ...

Checking operation and power supply of fuel pump
Special tools and workshop equipment required Removal wedge -3409- Multimeter e.g. hand-held multimeter -V.A.G 1526E- ...

Corrosion protection measures for wing surface in contact with wheel housing liner
Note The corrosion protection measure is to be carried out in the groove of the wing of all new replacement parts which have not had the additional sealant applied at the factory. The additional sealant is intended to prevent the wheel hous ...