Volkswagen Golf Service & Repair Manual: Assembly overview - poly V-belt drive, vehicles without air conditioner compressor

Volkswagen Golf Service & Repair Manual / 4- cylinder injection engine(1.4 1 direct inction. turbocharger) / Enginecrankshaft group, pistons / Cylinder block (pulley end) / Assembly overview - poly V-belt drive, vehicles without air conditioner compressor

Assembly overview - poly V-belt drive, vehicles without air conditioner compressor

1 -

Bolt

Renew

150 Nm +180°

Use counterhold -T10475- to loosen and tighten.

Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.

2 -	Vibration damper

Removing and installing → Chapter

Risk of damage to engine caused by incorrect valve timing.Do not turn crankshaft out of TDC position.

3 -	Poly V-belt

Check for wear

Before removing, mark direction of rotation with chalk or felt-tipped pen.

Do not kink

The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.

Poly V-belt routing → Anchor.

Removing and installing → Chapter

When installing, make sure it is properly seated on pulleys.

4 -

Bolt

Renew

20 Nm + 90°

5 -	Tensioner for poly V-belt

Pivot with socket to slacken poly V-belt

Lock with locking pin -T10060 A-.

Removing and installing → Chapter

6 -

Bolt

Specified torque → Electrical system; Rep. gr.27

7 -	Alternator

Removing and installing → Electrical system; Rep. gr.27

With freewheel

Various versions of the overrunning alternator pulley, -A- or -B-, may be fitted depending on the type and version of alternator → Fig..

Allocation of overrunning alternator pulley

The length of the poly V-belt must be determined according to the → Electronic Parts Catalogue depending on the version of overrunning alternator pulley.

Assembly overview - poly V-belt drive, vehicles without air conditioner compressor

Cylinder block (pulley end)

...

Assembly overview - poly V-belt drive, vehicles with air conditioner compressor

1 - Poly V-belt Check for wear Before removing, mark direction of rotation with chalk or felt-tipped pen. Do not kink ...

Other materials:

Separating cover and padding for rear bench seat
Special tools and workshop equipment required Upholstery clip pliers -V.A.G 1634 Removing – Remove cover and padding for r ...

Changing headlights over from driving on left to driving on right (gas discharge headlights with dynamic high beam control and LED daytime running light)
If a right-hand drive vehicle is driven in a left-hand drive country, or vice versa, the headlights must be converted. This is necessary in order to avoid dazzling oncoming traffic with the asymmetric low beam headlights. Note ...

Removing and installing control motor sender for VARILIS headlight -G695-/-G696-
Note Control motor sender for left VARILIS headlight -G695- and control motor sender for right VARILIS headlight -G696- are only fitted on gas discharge headlights. The control motor sender for VARILIS headlight is l ...