Volkswagen Golf Service & Repair Manual: Assembly overview - toothed belt, engine codes CPTA, CHPA, CZEA, CZDA
| 1 - | Toothed belt |
| Before removing, mark direction of rotation with chalk or felt-tipped marker pen. |
| Check for wear |
| Removing → Chapter |
| Installing (adjusting valve timing), CPTA, CZEA → Anchor |
| Installing (adjusting valve timing), CHPA, CZDA → Anchor |
| 2 - | Bolt |
| 25 Nm |
| 3 - | Tensioning roller |
| Removal and installation involve removing engine support → Chapter. |
| 4 - | Bolt |
| Renew |
| 8 Nm + 45° |
| 5 - | Cap |
| 6 - | Bolt |
| Renew |
| 50 Nm + 135° |
| 7 - | Exhaust camshaft toothed belt pulley |
| With camshaft adjuster |
| Removing and installing camshaft adjuster → Chapter. |
| 8 - | Guide sleeve |
| 9 - | Inlet camshaft toothed belt pulley |
| With camshaft adjuster |
| Removing and installing camshaft adjuster → Chapter. |
| 10 - | Bolt |
| Renew |
| 50 Nm + 135° |
| 11 - | O-ring |
| Renew |
| 12 - | Plug |
| 20 Nm |
| Renew |
| 13 - | Spacer sleeve |
| With O-ring. |
| Renew O-ring. |
| 14 - | Idler pulley |
| 15 - | Bolt |
| 45 Nm |
| 16 - | Crankshaft pulley |
| Contact surface between toothed belt pulley and crankshaft must be free from oil |
| Fitting possible in one position only. |
 Note
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Assembly overview - toothed belt cover
1 -
Lower toothed belt guard
2 -
Bolt
8 Nm
3 -
Engine support
Specified torque a ...
Checking valve timing, engine codes CHPA, CMBA, CPVA, CXSA, CZCA, CPVB, CZDA
Special tools and workshop equipment
required
Torque wrench -VAS 6583-
...
Other materials:
Lowering rear axle, multi-link suspension, front-wheel drive, except for
e-Golf
Special tools and workshop equipment required
Assembly tool -3301-
Assembly tool -3346-
Torque wrench -V.A.G 1332-
Engine and gearbox jack -V.A.G 1383 A-
Lower subframe ...
Disconnecting and connecting battery, vehicles with high-voltage system
Caution
Observe the following instructions and precautions
on safety when working on pyrotechnic components:
Contrary to the following description, the battery
must be disconnected ...
Perform guarantee test
WARNING
It is not permissible to test or charge batteries
whose colour indicator is light yellow. Do not
slave/jump start the vehicle!
Danger of explosion when checking and charging ...