Volkswagen Golf Service & Repair Manual: Dismantling and assembling auxiliary heater

Volkswagen Golf Service & Repair Manual / Auxiliary heater / Aux. heater/heater booster / Auxiliary heater / Dismantling and assembling auxiliary heater

Special tools and workshop equipment required

Torque wrench -V.A.G 1410- (4…20 Nm)

Dismantling and assembling auxiliary heater

Hose clamps, up to 25 mm -3094-

Dismantling and assembling auxiliary heater

Pliers for spring-type clips -VAS 5024A-

Dismantling and assembling auxiliary heater

Drip tray for workshop hoist -VAS 6208-

–	Remove auxiliary heater → Chapter.

–	Remove covers → Chapter.

–	Remove bracket for circulation pump -V55- and air intake silencer → Chapter.

Dismantling and assembling auxiliary heater

–	Release catch and unplug connector -1-.

–	Release wire from clamp -2-.

–	Unscrew bolts -arrows- and remove heat exchanger from blower housing by pulling it in axial direction of threaded connection.

–	Clean inside and outside of heat exchanger.

Dismantling and assembling burner unit → Chapter

Assembling

–	Install in reverse order.

Specified torque

→ Chapter „Assembly overview - auxiliary heater attachments“

Dismantling and assembling auxiliary heater

Removing and installing auxiliary heater

Special tools and workshop equipment required Torque wrench -V.A.G 1410- (4…20 Nm) ...

Removing and installing air intake silencer

Removing – Switch off electrical consumers. – Switch off auxiliary and supplementary heater and switch o ...

Other materials:

Assembly overview - front three-point seat belt, 4-door model and estate
1 - Bolt If removed due to an accident with seat belt fastened, renew bolt. 40 Nm 2 - Belt end fitting Removing and installing → Chapter 3 - Bolts Qty. 2 4.5 Nm ...

Renewing wiper motor
Special tools and workshop equipment required Release lever -80-200- Torque wrench -V.A.G 1410- ...

Removing and installing driver side storage compartment
Removing – Open driver side storage compartment -1- in -direction of arrow-. – Release driver side storage compartment -1- from upper catches and remove it at bottom from dash panel -2-. Insta ...