Volkswagen Golf Service & Repair Manual: Removing and installing alternator, vehicles with 1.2 l TSI engine, 1.4 l
TSI engine and 1.4 l TSI natural gas engine
Special tools and workshop equipment
required |
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Torque wrench -V.A.G 1331- |
– |
With ignition switched off, disconnect earth cable from
battery -A-
→ Chapter. |
– |
Remove poly V-belt
→ Rep. gr.13. |
– |
Remove tensioner for poly V-belt
→ Rep. gr.13. |
Vehicles with air conditioner |
Caution
Risk of damage to air conditioner compressor,
refrigerant lines and refrigerant hoses: |
Make sure refrigerant lines and hoses are not
excessively stretched, kinked or bent. |
|
– |
Remove air conditioner compressor from bracket
→ Heating, air conditioning system; Rep. gr.87. |
– |
Secure air conditioner compressor to lock carrier so that
refrigerant lines are not under tension. |
Continued for all vehicles |
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Note
If alternator -C--1- is stuck
in its bracket, screw bolts in again except for the last 2
turns. |
Carefully hit bolt heads with flat side of hammer to release
sliding bushes of alternator mounting. |
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– |
Remove alternator -C--1- from
bracket with electrical wiring still connected. |
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Disconnect electrical connector -3-. |
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Unscrew nut and remove terminal 30/B+
-4-. |
– |
Remove alternator -C--1-
downwards to the right. |
Install in the reverse order of removal, observing the
following: |
– |
To facilitate positioning of alternator -C-, slide bushes of
alternator mounting slightly towards back. |
Note
Ensure that bushes of alternator mounting slide freely and
are not to tight (loosen, if necessary); otherwise clamping
force of sliding bushes is too low even if specified torque is
applied. |
– |
Reconnect battery -A-
→ Chapter. |
– |
Always start engine and check belt running after completing
work. |
→ Chapter „Assembly overview - alternator“ |
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1 -
Alternator -C-
Removing and installing
→ Chapter
Checking
→ Chapter
Removing and install ...
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Other materials:
Separating backrest cover from backrest padding
Note
Removal and installation is described for the left seat.
Apply the same instructions for removal and installation of
right seat components as appropriate.
Special tools and workshop equipment
required
...
Crimping pliers -VAS 1978/1A
Crimping pliers -VAS 1978/1A- or crimping pliers (base tool)
-VAS 1978/1-2- together with head adapter 0.35 - 2.5 mmІ -VAS
1978/1-1- or head adapter 4.0 - 6.0 mmІ -VAS 1978/2A- are used
to squeeze together crimp connectors from ...
Cleaning the engine compartment
First read and observe the introductory information
and safety warnings The engine compartment of any motor vehicle is a hazardous
area .
The engine compartment should be cleaned by a qualified workshop. Corrosion protection
could be removed and electrical components damaged if the com ...
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