Volkswagen Golf Service & Repair Manual: Removing and installing alternator, vehicles with 2.0 l TSI engine
| Special tools and workshop equipment
required |
|
|
|
| Torque wrench -V.A.G 1331- |
|
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| Engine bung set -VAS 6122- |
| – |
With ignition switched off, disconnect earth cable from
battery -A-
→ Chapter. |
| – |
Remove radiator cowl
→ Rep. gr.19. |
| – |
Remove poly V-belt
→ Rep. gr.13. |
|
|
|
| – |
Unscrew bolts -1- and
-2-. |
|
|
|
| – |
Release hose clips -1- and
-2-, and remove air intake hose. |
| – |
Seal open lines and connections with suitable plugs from
engine bung set -VAS 6122-. |
|
|
|
| – |
Lay coolant hose -3- to one
side. |
| – |
Disconnect electrical connector -1-. |
| – |
Remove air pipe (right-side). |
| Vehicles with air conditioner |
Caution
| Risk of damage to air conditioner compressor,
refrigerant lines and refrigerant hoses: |
| Make sure refrigerant lines and hoses are not
excessively stretched, kinked or bent. |
|
| – |
Remove air conditioner compressor from bracket
→ Heating, air conditioning system; Rep. gr.87. |
| – |
Secure air conditioner compressor to lock carrier so that
refrigerant lines are not under tension. |
| Continued for all vehicles |
|
|
|
| – |
Move electrical wiring harness clear
-arrow-. |
| – |
Unscrew bolts -5- and
-6-, and move alternator -C--4-
towards front. |
| – |
Disconnect electrical connector -3-. |
| – |
Unscrew nut and remove terminal 30/B+
-1-. |
| – |
Remove alternator -C--4-
downwards (towards centre of vehicle). |
| Install in the reverse order of removal, observing the
following: |
| – |
Reconnect battery -A-
→ Chapter. |
| – |
Always start engine and check belt running after completing
work. |
| → Chapter „Assembly overview - alternator“ |
|
|
|
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
Removin ...
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
...
Other materials:
1-pack anti-corrosion primer
Designation:
1-pack anti-corrosion primer -LLS MAX 003 M2-, red brown
Issued 03.2013
Product description
The 1-pack anti-corrosion primer -LLS MAX 003 M2- is a zinc
chromate- ...
Routing and securing wiring
Mark lines prior to removal to prevent them from being
interchanged and to ensure that they are fitted in their
original positions. This applies for fuel, hydraulic and vacuum
lines as well as lines for activated charcoal filter system and
electrical wir ...
Removing and installing fuel gauge sender -G-, vehicles with four-wheel
drive
Removing
–
Remove fuel delivery unit
→ Chapter.
–
Disconnect connector -4- from
right flange.
–
Disengag ...
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