VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing battery tray

Special tools and workshop equipment required
   
Torque wrench -V.A.G 1331-
Removing
Vehicles with TDI engine
–  Remove air filter housing → Rep. gr.23.
Continued for all vehicles
–  Removing battery -A- → Chapter.
 

Removing and installing battery tray

–  Lay wiring harness on battery tray -arrows- to one side.
 

Removing and installing battery tray

–  Remove bolts -2-.
–  Remove battery tray -1-.
Installing
Install in the reverse order of removal, observing the following:
Specified torques
→ Chapter „Assembly overview – battery, vehicles without high-voltage system“
 

Removing and installing battery tray

Checking battery

Checking battery → Electrical System, General Information; Rep. gr.27.
The battery -A- is monitored in the self-diagnosis function by the data bus diagnostic interface -J533- in “Guided Fault Finding” mode → Vehicle diagnostic tester.
   
Charging battery
Charging battery → Electrical System, General Information; Rep. gr.27.
   
Disconnecting and connecting battery, vehicles with high-voltage system
  Caution Observe the following instructions and precautions on safety when working on pyrotechnic components: ...

Removing and installing earth wire with battery monitor control unit -J367-, vehicles without high-voltage system
Special tools and workshop equipment required     Torque wrench -V.A.G 1331- Removin ...

Other materials:

Emptying fuel tank if it is more than 3/4 full
Special tools and workshop equipment required     Fuel extractor -VAS 5190- Fuel extractor -VAS 5190 A- for E 85 fuel (not shown).   Note To e ...

Valve dimensions
  Note     Inlet and exhaust valves must not be reworked. Only lapping-in is permitted.   Dimension Inlet valve Exhaust valve Diameter a ...

Assembly overview - rear shelf support
  Note The illustration shows the rear shelf support on the left side. The right-hand side is similar (mirror image of left-hand side). 1 -  Rear shelf support Removing and installing → Chapter 2 -  Cli ...

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