VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing brake pedal

It is not possible to remove the brake pedal separately.
–  To be able to remove it, pedal cluster/mounting bracket needs to be removed first → Chapter.
  Note
Removing brake pedal with mounting bracket removed
   
–  Turn pivot pin clockwise in direction indicated by -arrow-.
-1- = 14 mm hex socket wrench
  Note
This action will break off the tabs -B-. Renew the pivot pin.
–  Remove securing clip from pivot pin.
–  Pull out pivot pin towards right.
–  Remove brake pedal from mounting bracket.
Installing
Install in reverse order of removal, observing the following:
  Note
Renew pivot pin and securing clip.
  Note
Do not lubricate or grease the pivot pin. The pivot pin must remain dry.
–  Slide pivot pin from right to left through mounting bracket and brake pedal.
–  Fit securing clip to pivot pin when pivot pin has been inserted into both holes in mounting bracket.
 

Removing and installing brake pedal

–  Turn pivot pin anti-clockwise in direction indicated by -arrow- until tabs -A- engage audibly on stop in mounting bracket.
–  Install pedal cluster/mounting bracket → Chapter.
 

Removing and installing brake pedal

Connecting brake pedal to brake servo
  Hold ball head of plunger rod in front of mounting and push brake pedal in direction of brake servo, so that the ball head clicks into place. ...

Brakes, hydraulics, regulator, servo
...

Other materials:

General repair instructions
–  → Chapter „Safety precautions when working on high-voltage system“ Comply with notes. –  Read self-diagnosis of auxiliary heater using vehicle diagnostic tester. –  ...

Assembly overview - valves
1 -  Inlet valve Do not rework. Only lapping in is permitted. Valve dimensions → Chapter Checking valve guides → Chapter. 2 -  Exhaust valve Do not re ...

Safety precautions when working on the cooling system
Risk of scalding by hot coolant When the engine is warm, the cooling system is under pressure. Danger of scalding due to steam and hot coolant. –  Always wear safety gloves. –  Always wear safety goggles. –  ...

© 2016-2024 Copyright www.vwgolf.org