VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing charge air cooling pump -V188-

Special tools and workshop equipment required
   
Hose clamps up to 25 mm -3094-
 

Removing and installing charge air cooling pump -V188-

Drip tray for workshop hoist -VAS 6208-
 

Removing and installing charge air cooling pump -V188-

Hose clip pliers -VAS 6362-
Removing
 

Removing and installing charge air cooling pump -V188-

–  Open cap -arrow- on coolant expansion tank.
The cooling system is under pressure when the engine is hot. Hot steam/hot coolant can escape - risk of scalding. Risk of scalding to skin and body parts.Wear protective gloves.Wear eye protection.Release pressure by covering cap of coolant expansion tank with a cloth and opening it carefully.
–  Remove noise insulation → General body repairs, exterior; Rep. gr.66.
 

Removing and installing charge air cooling pump -V188-

–  Disconnect electrical connector -1-.
–  Set drip tray for workshop hoist -VAS 6208- underneath.
–  Clamp off coolant hoses on charge air cooling pump -V188- using hose clamps up to 25 mm -3094-.
–  Release hose clips -3- and detach coolant hoses.
–  Unscrew bolt -2- and remove charge air cooling pump -V188-.
Installing
Installation is carried out in the reverse order; note the following:
  Note
Secure all hose connections with the same type of hose clips as original equipment → Electronic Parts Catalogue.
–  Install noise insulation → General body repairs, exterior; Rep. gr.66.
–  Check coolant level → Anchor.
Specified torques
→ Chapter „Assembly overview - electric coolant pump“
 

Removing and installing charge air cooling pump -V188-

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Other materials:

Safety precautions when working in the vicinity of high-voltage components
Danger to life due to high voltage The high-voltage system is under high voltage. If high-voltage components are damaged, there is a risk of severe or fatal injury due to electric shock. –  Perform visual check of high-voltage components and high-v ...

Assembly overview - fuel tank, vehicles with fuel tank leak detection
1 -  Cap Screw in until engages audibly Secured to tank flap unit by means of retaining strap. 2 -  Earth connection For fuel filler neck 3 -  Bolt Renew ...

Information on steering
First read and observe the introductory information and safety warnings The steering should be locked every time you leave the vehicle to make it more difficult for the vehicle to be stolen. Electronic steering column lock Vehicles with Keyless Access: the steering column will be locked if ...

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