Volkswagen Golf Service & Repair Manual: Removing and installing defroster flap control motor -V107- with
potentiometer -G135-, RHD vehicles
| Special tools and workshop equipment
required |
| Vehicle diagnostic tester |
| First carry out the following work: |
| – |
Switch off all electrical consumers. |
| – |
Remove dash panel
→ General body repairs, interior; Rep. gr.70. |
|
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|
| – |
Remove defroster flap control motor -V107--1-. |
| – |
Disconnect electrical connector -3-. |
| Installation is carried out in the reverse order. When
installing, note the following: |
 Note
| Check operation of flaps and hinge mechanism before fitting. |
| Make sure levers and shafts are properly fitted in the
mounts. |
| The illustration shows a left-hand drive vehicle. |
|
|
|
| – |
Receptacle of control motor -1-
can be fitted on actuating arm -2-
in only one position. |
| The receptacle of the control motor must align with the
actuating arm as shown in illustration. |
Note
| Rotate the receptacle in the control motor if the mount and
actuating arm do not align. |
| – |
Switch on ignition, connect respective control motor to
vehicle wiring harness and select a setting on operating and
display unit to set control motor to desired position (e.g.
mid-position). Wait until control motor has moved to desired
position and switch off ignition. |
| – |
Fit control motor on air intake box. The actuating arm must
engage in receptacle -1--arrow-
while doing so. |
| There must not be any play in the connection between control
motor and actuating lever. |
Note
| If the bolts cannot be fitted, the control motor is not
completely seated on the housing. |
| – |
Route wiring harness so that it cannot come into contact
with any moving parts (e.g. actuating arm on control motor). |
| – |
Read event memory, and clear any entries displayed. Then,
perform “basic setting”vehicle diagnostic tester in “Guided
fault finding” mode. |
| – |
As a final step, check operation of heater and air
conditioning system. |
| → Chapter „Assembly overview - heater and air conditioning unit“ |
| Dash panel
→ General body repairs, interior; Rep. gr.70. |
|
|
|
Special tools and workshop equipment
required
Vehicle diagnostic tester
First carry out the following work:
...
Heater and air conditioning system with electric/manual
controls
Special tools and workshop equipment
required
Veh ...
Other materials:
Cigarette lighter
Fig. 124 In the lower part of the centre
console: cigarette lighter
First read and observe the introductory information
and safety warnings A cigarette lighter is located in the lower part of the
centre console.
With the ignition switched on, press in the knob on the cigarette lighter ...
Assembly overview - flanging tool
The flanging tool for brake lines -VAS 6056- can be used to
flange brake lines with an outer pipe diameter of 5 mm without
damaging the coating. In certain cases, this allows sections of
brake lines to be renewed at less expense.
N ...
Removing and installing wiper motor -V-
Special tools and workshop equipment
required
Torque wrench -V.A.G 1410-
Torque wrench -V.A.G 1331-
Note ...
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Removing and installing defroster flap control motor -V107- with
potentiometer -G135-, LHD vehicles
Removing and installing air recirculation flap control motor -V113-, LHD
vehicles