Volkswagen Golf Service & Repair Manual: Removing and installing defroster flap control motor -V107- with
potentiometer -G135-, RHD vehicles
| Special tools and workshop equipment
required |
| Vehicle diagnostic tester |
| First carry out the following work: |
| – |
Switch off all electrical consumers. |
| – |
Remove dash panel
→ General body repairs, interior; Rep. gr.70. |
|
|
|
| – |
Remove defroster flap control motor -V107--1-. |
| – |
Disconnect electrical connector -3-. |
| Installation is carried out in the reverse order. When
installing, note the following: |
 Note
| Check operation of flaps and hinge mechanism before fitting. |
| Make sure levers and shafts are properly fitted in the
mounts. |
| The illustration shows a left-hand drive vehicle. |
|
|
|
| – |
Receptacle of control motor -1-
can be fitted on actuating arm -2-
in only one position. |
| The receptacle of the control motor must align with the
actuating arm as shown in illustration. |
Note
| Rotate the receptacle in the control motor if the mount and
actuating arm do not align. |
| – |
Switch on ignition, connect respective control motor to
vehicle wiring harness and select a setting on operating and
display unit to set control motor to desired position (e.g.
mid-position). Wait until control motor has moved to desired
position and switch off ignition. |
| – |
Fit control motor on air intake box. The actuating arm must
engage in receptacle -1--arrow-
while doing so. |
| There must not be any play in the connection between control
motor and actuating lever. |
Note
| If the bolts cannot be fitted, the control motor is not
completely seated on the housing. |
| – |
Route wiring harness so that it cannot come into contact
with any moving parts (e.g. actuating arm on control motor). |
| – |
Read event memory, and clear any entries displayed. Then,
perform “basic setting”vehicle diagnostic tester in “Guided
fault finding” mode. |
| – |
As a final step, check operation of heater and air
conditioning system. |
| → Chapter „Assembly overview - heater and air conditioning unit“ |
| Dash panel
→ General body repairs, interior; Rep. gr.70. |
|
|
|
Special tools and workshop equipment
required
Vehicle diagnostic tester
First carry out the following work:
...
Heater and air conditioning system with electric/manual
controls
Special tools and workshop equipment
required
Veh ...
Other materials:
Removing and installing rear fog light bulb -L46-/-L47-
Note
Removal and installation are described for the left side.
Removal and installation on the right side are carried out in
the same way.
Removing
–
Turn light switch to “0” position.
...
Safety precautions during road tests in which test and measuring equipment
is used
Risk of injury due to unsecured test and measuring equipment
If a front passenger airbag is triggered during an accident,
unsecured test and measuring equipment can become dangerous projectiles.
–
Secure test and measuring equipment with seat belts on ...
Checking holding pressure
Special tools and workshop equipment required
Pressure tester -VAS 6550-
Removal wedge -3409-
Connector cable -VAS 6550/3-3-
Connector cable -VAS 6550/3-4-
Vehicle diagnostic tester
...
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Removing and installing defroster flap control motor -V107- with
potentiometer -G135-, LHD vehicles
Removing and installing air recirculation flap control motor -V113-, LHD
vehicles