Volkswagen Golf Service & Repair Manual: Removing and installing fresh air intake, RHD vehicles

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Air duct / Removing and installing fresh air intake, RHD vehicles

Removing

–	Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50.

–	Remove cover for fresh air intake → Chapter.

–	Remove air quality sensor -G238- (only on vehicles with Climatronic) → Chapter.

–	Remove nuts -arrows-.

–	Remove fresh air intake -1- from plenum chamber.

Installing

Install in reverse order.

Assembly sequence:

–	Align air intake grille on metal collar.

–	Hold air intake grille and screw on outer nut half-way onto welded stud.

–	Screw on nut on opposite side.

–	Tighten outer nut.

–	Tighten centre nut.

Note

The seal -2- must be properly seated on air intake grille.

Water may enter the fresh air intake if the grille is damaged or not properly fitted. This may result in complaints about odours from the heater and air conditioning system and/or about moisture in the vehicle.

Specified torques:

Removing and installing fresh air intake, RHD vehicles

Component	Specified torque
Nut	3 Nm

Removing and installing fresh air intake, LHD vehicles

Removing – Remove plenum chamber cover → General body repairs, exterior; Rep. gr.50. – ...

Removing and installing air intake duct

Note The illustration shows a left-hand drive vehicle. The removal and installation procedure is identical for both versions. ...

Other materials:

Removing and installing front parking aid warning buzzer -H22-, RHD vehicles
Removing – Remove glove compartment → General body repairs, Interior; Rep. gr.68. – Using a narrow screwdriver, push front parking aid warning ...

Checklist
The following actions must always be carried out in the given order in preparation for filling a tyre : If you get a flat tyre, park your vehicle on a firm and level surface at a safe distance from the flow of traffic. Switch on the electronic parking brake Braking, stopping and ...

Controls for the heating and fresh air system
Fig. 183 In the centre console: controls for the heating and fresh air system First read and observe the introductory information and safety warnings Button, control Additional information. Heating and fresh air system Temperature ...