Volkswagen Golf Service & Repair Manual: Removing and installing fresh air intake, LHD vehicles
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Remove plenum chamber cover
→ General body repairs, exterior; Rep. gr.50. |
– |
Remove cover for fresh air intake
→ Chapter. |
– |
Remove air quality sensor -G238- (only on vehicles with
Climatronic)
→ Chapter. |
|
|
|
– |
Take the fresh air intake -1-
out of the plenum chamber. |
Install in reverse order. |
– |
Align air intake grille on metal collar. |
– |
Hold air intake grille and screw on outer nut until it
reaches half of welded stud. |
– |
Screw on nut on opposite side. |
Note
The seal -2- must be properly
seated on air intake grille. |
Water may ingress into the fresh air intake if the fresh air
intake grille is damaged or not properly fitted. This may result
in complaints about odours from the heater and air conditioning
system and/or about moisture in the vehicle. |
|
|
|
Component |
Specified torque |
Nut |
3 Nm |
Note
The illustration shows a left-hand drive vehicle.
1 -
Air duct for defroster vent
...
Removing
–
Remove plenum chamber cover
→ General body repairs, exterior; Rep. gr.50.
–
...
Other materials:
Assembly overview - front vehicle level senders
Note
The front left/right vehicle level sender -G78/G289- is only
available as a replacement part complete with coupling rod and upper and
lower retaining plates.
1 -
Suspension link
2 -
Subframe
3&nbs ...
Adjusting striker pin
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
Note
Threaded plate -1- of striker pin is
secured in pillar using a method which differs f ...
Checking inner constant velocity joint
The joint is to be dismantled to renew the grease if it is
heavily soiled, or to check the running surfaces of the balls
for wear and damage.
Note
The ball hub and joint body are paired. Mark position in
relation to each o ...
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