Volkswagen Golf Service & Repair Manual: Removing and installing moulded headliner, estate
Special tools and workshop equipment
required |
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Removal lever -80 - 200 |
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Release pliers -VAS 6427 |
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Release retaining clips -2- in
retaining frame for moulded headliner -1-
from body mountings using release pliers -VAS 6427-. |
– |
Hold moulded headliner -1- in
such a way -arrows- that released
retaining clips -2- do not engage
again. |
– |
With the aid of a second mechanic, carefully remove moulded
headliner -1- from vehicle through
rear lid aperture. |
Cutting new cut-outs into a new
moulded headliner |
On vehicles with illuminated vanity mirrors and/or rain and
light sensor -G397- the respective cut-outs must be cut into a
new moulded headliner. |
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Cut the required cut-outs into the new moulded headliner
using a cutter knife. The moulded headliner is provided with the
respective markings. |
If possible use the old part as template. |
The locations for the vanity mirror lights are indicated by
2 rectangular indentations on the inside of the moulded
headliner. |
Centre the rectangular cuts in the rectangular indentations: |
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Dimensions: 20.5 mm Ч 59.6 mm |
Further installation is carried out in reverse order of
removal. Observe the following: |
Note
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Before installing, check all fasteners for damage and
renew if necessary. |
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Always renew retaining clips for trim frame (qty. 23)
before installation. |
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Special tools and workshop equipment
required
Wedges -T10383
&nb ...
Special tools and workshop equipment
required
Electric cutter -V.A.G 1561A
...
Other materials:
Assembly overview - sun visors
Note
The assembly overview is shown for the driver side. The assembly
overview for the front passenger side is analogous.
1 -
Sun visor
Removing and installing
→ Chapter
2 -
Sun visor mount
...
Removing and installing track rod
Special tools and workshop equipment
required
Torque wrench -V.A.G 1331-
Torque wrench -V.A.G 1332-
...
Balancing wheel, balancing wheel on stationary wheel balancer
Before you start balancing the wheels, the following
requirements must be met.
Tyre pressure must be OK.
Tread must not be worn on one side. Tread depth should be at
least 4 mm.
T ...
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