Volkswagen Golf Service & Repair Manual: Removing and installing moulded headliner, saloon
| Special tools and workshop equipment
required |
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| |
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Wedges -T10383 |
| |
|
Release pliers -VAS 6427 |
| – |
Open sunroof -1- completely. |
| – |
Open sun blind -2- by approx.
2/3. |
|
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|
| – |
Release retaining clips -2- in
retaining frame for moulded headliner -1-
from body mountings using release pliers -VAS 6427-. |
| – |
Hold moulded headliner -1- in
such a way -arrows- that released
retaining clips -2- do not engage
again. |
| – |
With the aid of a second mechanic, carefully remove moulded
headliner -1- from vehicle through
rear lid aperture. |
| Cutting new cut-outs into a new moulded
headliner |
| On vehicles with illuminated vanity mirrors and/or rain and
light sensor -G397- the respective cut-outs must be cut into a
new moulded headliner. |
| – |
Cut the required cut-outs into the new moulded headliner
using a cutter knife. The moulded headliner is provided with the
respective markings. |
| If possible use the old part as template. |
| The locations for the vanity mirror lights are indicated by
2 rectangular indentations on the inside of the moulded
headliner. |
| Centre the rectangular cuts in the rectangular indentations: |
| Dimensions: 20.5 mm Ч 59.6 mm |
| Further installation is carried out in reverse order of
removal. Observe the following: |
 Note
| |
Before installing, check all fasteners for damage and
renew if necessary. |
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|
-
| |
The yellow marking -arrow-
on fastening strip -1- must
point in direction of travel. |
-
| |
Always renew retaining clips
-2- (qty. 15) before installation. |
| – |
Secure fastening strip -1- of
sunroof on retaining clips -2- of
moulded headliner. |
|
|
|
Special tools and workshop equipment
required
Wedges -T10383
...
Special tools and workshop equipment
required
Removal lever -80 - 200
&nbs ...
Other materials:
Vehicles with multilink suspension
Removing
–
If fitted, remove rear left underbody trim
→ General body repairs, exterior; Rep. gr.66.
–
Remove rear tunnel cross-piece
→ General body repairs, exterior; ...
Main beam assist
First read and observe the introductory information
and safety warnings Main beam assist (Light Assist)
Within the limits of the system, the main beam assist automatically switches
the main beam on at speeds of over approximately 60 km/h (37 mph), depending on
environmental and traffic con ...
Removing and installing model designation on radiator grille
Note
The description applies for all emblems. Here the “GTI”
emblem is shown as an example.
Removing
–
Removing radiator grille
→ Chapter
– ...
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Caution
Removing and installing roof end strip
Removing and installing moulded headliner, estate