Volkswagen Golf Service & Repair Manual: Renewing crankshaft oil seal - belt pulley end
| Special tools and workshop equipment
required |
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| – |
Remove toothed belt
→ Chapter. |
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| – |
Detach crankshaft pulley -1--arrow-. |
Risk of damage to engine caused by incorrect valve timing.Do not turn
crankshaft out of TDC position.
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| – |
Pry out seal using extractor hook -T20143/2--arrow-. |
| – |
Clean contact surface and sealing surface. |
 Note
| Do not lubricate new seal. |
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| – |
Fit new seal in -direction of arrow-
onto assembly sleeve -T10485/2-. |
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| – |
Pull off assembly sleeve -T10485/3- in
-direction of arrow-. |
| Installation position: closed end of seal faces fitting
sleeve. |
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| – |
Fit guide sleeve -T10485/2- with oil seal
-1- onto crankshaft. |
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| – |
Use fitting sleeve -T10485/1- and bolt
-1- for poly V-belt pulley to pull in oil seal
-2- onto stop. |
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| – |
Fit crankshaft sprocket onto crankshaft. |
| The contact surface between vibration damper and crankshaft
pulley must be free of oil and grease. |
| The machined surface -arrow- of
crankshaft pulley must be positioned over the machined surface
of the crankshaft journal. |
| – |
Install toothed belt (adjust valve timing)
→ Anchor. |
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Removing
–
Disconnect battery
→ Electrical system; Rep. gr.27.
–
Remove battery tr ...
Special tools and workshop equipment
required
Flat scraper
Sealant
→ Electronic Parts Catalogue
...
Other materials:
Removing and installing luggage compartment cover
Removing
–
Open luggage compartment cover -1-
completely.
–
Fold down rear seat backrests.
–
Push luggage compartment cover -1-
in -direction of arrow A-.
...
Removing and installing tank flap unit
Removing
–
Screw off tank cover.
–
Remove bolt -3-.
–
Slightly pull tank flap unit towards rear
-arrow a- out of catches.
–
Swing tan ...
Assembly overview - steering column
Note
Always renew self-locking nuts.
Always renew corroded nuts and bolts.
Always renew nuts and bolts that have been tightened further by a
set angle.
1 -
Central pipe of dash panel
2 -&nb ...
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Removing and installing engine support
Removing and installing sealing flange on pulley end