Volkswagen Golf Service & Repair Manual: Separating brake pedal from brake servo
| Special tools and workshop equipment
required |
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Remove footwell cover on driver side
→ General body repairs, interior; Rep. gr.68. |
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First press brake pedal in direction of brake servo and
hold. |
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Insert release tool -T10159- and pull it in direction of
driver seat. When doing this, counterhold on brake pedal (at
this stage, the pedal must not be allowed to move towards driver
seat). This action will press retaining lugs
-3- of mounting off ball head of
push rod -2-. |
| For the sake of clarity, separation of brake pedal from
brake servo is shown with pedal cluster removed. |
| – |
Pull release tool -T10159- and brake pedal together towards
driver seat. (This action will pull the brake pedal off the ball
head of the plunger rod). |
| Footwell cover on driver side
→ General body repairs, interior; Rep. gr.68. |
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The brake pedal travel must not be restricted by additional floor
coverings.
Note
Do not lubricate or grease the pivot pin. The pivot pin must remain
dry.
...
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Hold ball head of push rod in front of mounting and push
brake pedal in direction of brake servo, so that the ball head
clicks into place.
...
Other materials:
Safety precautions when painting natural gas-powered vehicles
DANGER!
Excessively high drying temperatures endanger life!
High temperatures increase the pressure in the tank for
natural gas or liquefied petroleum gas. Excessive
pressure can cause the tank for natural ...
Release tool set -VAS 1978/35
Release tool set -VAS 1978/35- serves as a means of
releasing various primary and secondary locking devices in Group
vehicles. The set comprises 26 different tools which can be use
to fit or release for example round connector systems, flat
contacts with ...
Assembly overview - drive shaft
1 -
Outer constant velocity joint
Renew only as complete unit
Removing
→ Fig..
Installing: drive onto shaft to stop using plastic hammer
Distribute grease evenly in joint
Ch ...
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Assembly overview - brake pedal, RHD vehicles
Connecting brake pedal to brake servo