VW Golf manuals

Volkswagen Golf Service & Repair Manual: Checking auxiliary air heater element - Z35- with auxiliary air heater control unit - J604-, RHD vehicles

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Front heater and air conditioning unit / Checking auxiliary air heater element - Z35- with auxiliary air heater control unit - J604-, RHD vehicles

Checking
Special tools and workshop equipment required
Vehicle diagnostic tester with current probe 100 A -VAS 5051B/7-
Test conditions
Intake temperature less than 19° C
Coolant temperature less than 80° C
Passenger compartment temperature about 20° C
Battery voltage greater than 11 V
Alternator load not greater than 50 % (terminal DF)
Engine speed greater than 450 rpm
Turn rotary knob for interior temperature to highest temperature (on vehicles with Climatronic select highest level).
Test procedure
–  Remove centre console → General body repairs, interior; Rep. gr.68.
–  Remove glove compartment → General body repairs, interior; Rep. gr.68.
–  Detach dash board in vicinity of glove compartment far enough that dash board can be pulled away sufficiently to pull out auxiliary air heater element - Z35-.
   
–  Using vehicle diagnostic tester and current probe 100 A -VAS 5051B/7-, measure current draw -arrow- on earth wire -1- of auxiliary air heater element -Z35--2-.
Low heat output: ≈ 30 amps
Medium heat output: ≈ 60 amps
High heat output: ≈ 80 amps
 

Checking auxiliary air heater element - Z35- with auxiliary air heater control unit - J604-, RHD vehicles

Checking auxiliary air heater element -Z35- with auxiliary air heater control unit -J604-, LHD vehicles
Checking Special tools and workshop equipment required Vehicle diagnostic tester with current probe 100 A -VAS 505 ...

Removing and installing auxiliary air heater element -Z35- with auxiliary air heater control unit -J604-, LHD vehicles
Removing –  Remove driver side knee airbag → General body repairs, interior; Rep. gr.69. –  ...

Other materials:

Overview of fitting locations - auxiliary heater components, Golf Variant
1 -  Auxiliary heater aerial -R182- For vehicles with auxiliary heater and remote control. Removing and installing auxiliary heater aerial -R182- → Communication; Rep. gr.91. 2 -  Ambient temper ...

Front brakes
The type of brake system installed in the vehicle is indicated among other things by the corresponding PR number on the vehicle data sticker. The vehicle data sticker can be found in the spare wheel well and in the service schedule. ...

Separating engine and gearbox
Special tools and workshop equipment required     Shackle -10 - 222 A /12-   Hooks -10 - 222 A /2-   ...

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