Volkswagen Golf Service & Repair Manual: 2-pack steel filler set
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2-pack steel filler set -DA 787 300 A2- |
| This filler is a polyester filler with a powdered metal
mixture for the creation of accurately contoured surfaces of
highly stressed body surfaces. This filler is an especially good
substitute for lead filling solder. |
| This filler is easy to spread and sand, and has great
mechanical and thermal stability. |
 Note
| If the temperature is above 30 °C or relative humidity is
above 80%, 2-pack hardener, slow-drying -LVM 018 100 A2- must be
used. |
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Metallic substrates in general |
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Carefully remove any grease and sand surface. The substrates
must be prepared using
→ Chapter „Pneumatic brush grinder set -VAS 6446-“.
In addition, they must be sanded down to the bare metal using
P40-grade sandpaper. If necessary, clean soiled surface again,
and remove any residue from cleaning using brush grinder set. |
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Clean again with silicone remover before reworking. |
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| Method of application: filling |
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The two components are mixed in a ratio of 1 part liquid
hardener to between 2.5 and 3 parts powder (or 10 grams of
liquid hardener and 58 grams of powder) to a consistency which
may be worked with a filling knife. |
Note
| Avoid adding excessive amounts of liquid hardener, as this
will impair the final hardness and adhesion characteristics of
the filler. |
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The pot life is about 4 to 6 minutes at +20°C. |
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The reaction temperature must be at least +5 °C. |
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Curing by means of short-wave infrared dryer |
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Flash off about 10 minutes at +20 °C |
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Initial curing: 10 minutes at approx. 50°C |
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Full curing, stage 1, 10 minutes at 75 °C |
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Full curing, stage 2, 10 minutes at 85 °C |
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Obviously excess material can be removed even before the
thermal curing process using, e.g. a body rasp. |
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Then sand to contour using P80-grade dry sandpaper. |
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| Air drying: |
Powder + liquid hardener |
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| Flash point: |
Hardener |
33 °C |
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Powder |
Not applicable |
| The guaranteed shelf life is 12 months from date of
production. May be used until the date stated on the label at
latest if stored in sealed original containers at +20 °C. |
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Store cool and dry. Storage temperature +20 °C. |
Note
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Use only in well-ventilated rooms. |
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It is recommended to wear safety gloves and a dust mask. |
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It is recommended to use a dust collector. |
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Designation:
2-pack fine filler -LSP 784 002 A2-
Issued 06/2011
Product description
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Filler
2-pack fine filler