Volkswagen Golf Service & Repair Manual: Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with
front-wheel drive
| With fuel system pressurisation pump -G6-. |
| With integrated fuel filter; cannot be renewed individually. |
| With integrated pressure limiting valve; cannot be renewed
individually. |
| Check electric fuel pump → Vehicle
diagnostic tester. |
| Removing and installing
→ Chapter. |
| Remove and tighten with wrench -T10202-. |
| 4 - |
Fuel pump control unit -J538- |
| Not fitted in vehicles with engine code CWVA |
| Check in Guided fault finding
→ Vehicle diagnostic tester |
| Removing and installing
→ Chapter |
| For fuel pump control unit -J538-. |
| Ensure proper engagement; check if connector is engaged correctly by
pulling. |
| For fuel system pressurisation pump -G6- and fuel gauge sender -G-. |
| Ensure proper engagement; check if connector is engaged correctly by
pulling. |
| To pull off, press release button on connection. |
| Plug-in connectors must engage »audibly«
when joined. |
| Ensure plug-in connector is secured properly by pulling it. |
| Disconnect plug-in connectors
→ Chapter |
| 8 - |
Fuel gauge sender -G- |
| Checking → Vehicle
diagnostic tester |
| Removing and installing
→ Chapter. |
| Installation position of fuel delivery unit |
| The arrow -3- on the fuel tank
must line up with the mark -2- on
the sealing flange -1-. |
|
|
|
| Fuel lines on fuel delivery unit |
| 2 - |
Fuel line to metering pump -V54- |
|
|
|
1 -
Fuel pump control unit -J538-
Check with → Vehicle
diagnostic tester
Removing and installing
→ Chapter
...
Other materials:
Release tools for contacts
The various release tools serve as a means of detaching the
different contacts from the contact housings without damage.
A selection of release tools is included in wiring harness
repair set -VAS 1978- and wiring harness repair set -VAS 1978A- ...
Assembly overview - steering rack, left-hand drive
Caution
The following work must not be performed while the universal
joint is separated from the steering rack:
Connect battery.
Switch on ignition.
Turn steering rack.
...
Underseal
First read and observe the introductory information
and safety warnings The underside of the vehicle is coated to protect it
from corrosion and damage. The protective coating on the underside of the vehicle
could be damaged when driving. Volkswagen therefore recommends that the protective
...
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Assembly overview - fuel delivery unit/fuel gauge sender, vehicles with
four-wheel drive