VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing auxiliary air heater element - Z35- with auxiliary air heater control unit - J604-, RHD vehicles

Volkswagen Golf Service & Repair Manual / Heating, air conditioning / Air conditioner / Front heater and air conditioning unit / Removing and installing auxiliary air heater element - Z35- with auxiliary air heater control unit - J604-, RHD vehicles

Removing
–  Remove centre console → General body repairs, interior; Rep. gr.68.
–  Remove glove compartment → General body repairs, interior; Rep. gr.68.
–  Detach dash board in vicinity of glove compartment far enough that dash board can be pulled away sufficiently to pull out auxiliary air heater element - Z35-.
Pyrotechnic components may trigger unintentionally.Risk of injury.Discharge any static charge accumulated in your body by briefly touching striker plate for door.
   
–  Loosen nut -3- and remove earth wire -4-.
Risk of burns on metal surfaces of auxiliary air heater element. The heater elements may become very hot.Risk of burns to the skin.Always wear safety gloves.Never touch the metal surfaces of the heater element.
–  Separate electrical connector -2- by sliding locking element -5- upwards and pressing catch inwards.
–  Unscrew bolts -arrows-.
–  Pull auxiliary air heater element -Z35- with auxiliary air heater control unit -J604--1- leftwards out of heater and air conditioning unit -6-.
Installing
  Note
Ensure that the earth wire is in proper position and bolted on correctly.
Install in reverse order.
Tightening torques
→ Chapter „Assembly overview - heater and air conditioning unit“
Centre console; Assembly overview - centre console → General body repairs, interior; Rep. gr.68
Compartments/covers; Assembly overview - glove compartment → General body repairs, interior; Rep. gr.68.
 

Removing and installing auxiliary air heater element - Z35- with auxiliary air heater control unit - J604-, RHD vehicles

Removing and installing auxiliary air heater element -Z35- with auxiliary air heater control unit -J604-, LHD vehicles
Removing –  Remove driver side knee airbag → General body repairs, interior; Rep. gr.69. –  ...

Removing and installing Valeo heat exchanger, LHD vehicles
Special tools and workshop equipment required     Drip tray for workshop hoist -VAS 6208- & ...

Other materials:

Test preparations, wheel alignment with no driver assist systems
Special tools and workshop equipment required Wheel alignment computer -V.A.G 1813F- or VW/Audi-approved wheel alignment units Brake pedal depressor -V.A.G 1869/2- Tool insert 18 mm -T10179- Shock absorber set ...

Overview of fitting locations – lights in front doors
  Note The illustration shows fitting locations for LHD vehicles. Fitting locations for RHD vehicles are similar. 1 -  Driver door opener illumination bulb -L108- Removing and installing → Chapter 2  ...

Releasing gas and draining rear gas-filled shock absorbers, DCC shock absorbers
Clamp gas-filled shock absorber vertically in vice.   WARNING Safety goggles must be worn when drilling. –  Drill a 3 mm hole -A- through ...

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