VW Golf manuals

Volkswagen Golf Service & Repair Manual: Removing and installing lock cylinder

Removing and installing lock cylinder
Special tools and workshop equipment required
   
  Note
  The removal and installation sequence is only for the left lock cylinder. The right side is similar.
  Different covers -4, 6 or 7- might be installed.
Removing
 

Torque wrench -V.A.G 1783-
Torque wrench -V.A.G 1783-

Removing and installing lock cylinder

–  Remove cover cap for lock cylinder → Chapter
–  Lift covers -4 and 6- or -7-.
–  Remove bolt -5-.
–  Screw out bolt -8- to stop.
–  Press in bolt -8- with locking mechanism -9--arrow a-. Only then is the lock cylinder released.
–  Pull door handle -2- off door.
–  Pull lock cylinder housing -1- perpendicular -arrow b- to the door out of the mounting bracket -3-.

 
Installing
   

Removing and installing lock cylinder

–  Pull door handle -2- off door.
–  Push lock cylinder housing -1- into door handle bracket -3- at a right-angle -arrow a-.
–  Screw bolts -5 and 8- into mounting bracket. Bolt -8- is used to pull locking mechanism -9- in its correct position -arrow b-.
  Note
During installation, lock cylinder housing must be pressed against outer door panel.
Further installation is performed in the reverse order of removal.
It is essential that a functional check is then performed with the door open.
Specified torques
Removing and installing cover cap, without lock cylinder
  Note The cover cap is installed when no lock cylinder is fitted. Removing Special tools and workshop equipment ...

Removing and installing door handle
Removing   Note Removal and installation are described only for the right door handle. The left side is similar.   ...

Other materials:

Removing and installing window slot outer seal
Removing   Note   The core of the window slot outer seal is a metal insert.   If it is bent or distorted, the window slot outer seal cannot be straightened out anymore. It will remain “wavy ...

Assembly overview - drive shaft, constant velocity joint VL107
1 -  Bolt Renew after removing Loosening and tightening → Chapter Before fitting, clean the threads in the CV joint using a thread tap. 200 Nm +180° 2 -  ...

Run-flat tyres, structure of a PAX tyre
Run-flat tyres (PAX) are specially developed tyres that differ from conventional tyres as follows: PAX tyre with support ring –  -I- Pax tyre with regular tyre pressure     ...

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